LogoMC 130 Plus
  • Introduction
    • Checking the delivery
    • Scope of delivery
      • MC 130 plus (1.442-233.2)
      • MC 130 Sweeper Plus (1.442-236.2)
    • Warranty
  • Intended use
    • Device carrier
    • Vacuum sweeper
    • Vacuum sweeper function
    • Suitable sweeping surfaces
  • Foreseeable misuse
  • Environmental protection
    • Disposal
    • Disposal of the worn out vehicle
  • Safety information
    • Hazard levels
    • General safety instructions
    • Safety instructions for driving
    • Diesel engine safety instructions
    • Safety instructions for transportation
    • Safety instructions for care and maintenance
    • Additional operating safety instructions
    • Safety instructions for sweepers with high dumping
    • Symbols on the vehicle
    • Position of the symbols on the vehicle
    • Safety devices
      • Main switch
      • Start lock
      • Seat contact switch
      • Parking brake
      • Driver cabin
    • Batteries / chargers
      • Warning symbols
      • Safety instructions
        • Procedures in the event of unintentional release of battery acid
  • Overview of the appliance
    • Front side view (passenger side)
    • View with waste container on supports
    • View with raised waste container (driver side)
    • Hydraulic connections
      • Front connections (linear hydraulics)
      • Rear connections
    • Electrical connections
      • Electrical connections for front attachment
      • Electrical connections for rear attachment
    • Water connections
      • Spray water connections
    • Main switch
    • Emergency operation
    • Waste container/attachment frame switchover
      • Waste container/attachment frame switchover - version 1
      • Waste container/attachment frame switchover - version 2
    • Driver cabin
      • Doors
      • Storage compartment
      • Emergency exit
      • Interior lights
    • Arm rest control panel
      • Device carrier control assignments
      • Control assignments for a vacuum sweeper with a 2-brush system
    • Interior filter
    • Air recirculation
    • Waste container controls
    • Spray controls
    • Switch panel
    • Ignition lock
    • Steering wheel panel
    • Display
      • Function buttons/setting buttons
      • Display indicators in start/transport mode
      • Symbols on the display
      • Working mode indicators
      • Working mode displays
    • Depressurise the hydraulic system (pressure relief)
    • Multi-function switch
    • Travel direction selector switch
    • Pedals
      • Accelerator
      • Brake pedal
      • Parking brake
    • Vacuum sweeper
      • Suction mouth
    • Accessories and options
      • Water circulation system / recycling mode
      • Manual suction hose attachment kit
      • High-pressure cleaner, brush and dirt scraper attachment kit
      • Drive light/direction indicator attachment kit
      • Suction mouth camera
      • Reversing camera
      • Radio
      • Operation with a bridged seat contact switch
      • Bridging the seat contact switch
  • Initial startup
    • Release the transport lock at the articulated joint
    • Switching on the main switch
    • Safety checks before startup
      • Device carrier safety check
      • Safety checks on the vacuum sweeper
    • Setting the driver's seat
    • Passenger seat
    • Setting the steering wheel position
    • Refuelling
    • Refuelling with the fuel canister
    • Filling the water reservoir
    • Filling the water reservoir for a water circulation system/recycling mode (option)
  • Operation
    • During the first 50/100 operating hours (running-in period)
    • Parking brake
    • Setting the heating, ventilation and air-conditioner
    • Drive mode
      • Start motor
      • Selecting the travel direction
      • Driving
      • Stopping
      • Tempomat
    • Parking the vehicle
    • Sweeping mode
      • Brush contact pressure pedal
      • Setting the sweeping parameters
      • Sweeping with a 2-brush system
      • Emptying the waste container
    • Regeneration process for vehicles with a diesel particle filter (DPF)
      • Automatic regeneration
      • Manual regeneration
      • Parked regeneration
      • Start regeneration
    • Winter use
      • Frost protection
      • Sweeping system
    • Working with the high-pressure cleaner (ex-factory option)
      • Intended use
      • Pressure relief valve
      • Safety valve
      • Device elements
      • Safety information
        • Connection to a drinking water line
      • Operation
        • Before initial startup
        • Operation
        • Shutting down
      • Care and service
        • Each time before use
        • Weekly
        • Annually or after 500 operating hours
        • Frost protection
      • Troubleshooting guide
        • Pump leaking

          Up to 3 drops of water per minute are permissible.

        • Pump knocking

        • Device not running
        • Device does not reach required pressure
      • Technical data
      • Installation declaration
    • Working with the manual suction hose (ex-factory option)
      • Working with the manual suction hose
      • Vacuuming with the manual suction hose
      • Storage of the manual suction hose
  • Attachments
    • Coupling attachments to the vehicle
    • Tow bar
    • Checking adjusting the attachment locking mechanism
    • Ballasting the vehicle
      • Calculation of the minimum front ballast for rear-mounted attachments
      • Calculation of the minimum rear ballast for front-mounted attachments
      • Calculation of the actual front axle load
      • Calculation of the actual total weight
      • Calculation of the actual rear axle load
    • Waste container
      • Attaching the waste container
      • Removing the waste container
    • Sweeping system
      • Removing the sweeping system
      • Installing the sweeping system
    • Front power lift (option)
      • Installing the front power lift
      • Removing the front power lift
  • 2-brush sweeping system attachment kit (pulled)
    • Installing the sweeping system
    • View of the device for a 2-brush sweeping system
    • Connecting the high-pressure hoses and water hoses
    • Operation
      • Control assignments for a vacuum sweeper with a 2-brush sweeper system (pulled)
      • Brush contact pressure
    • Care work
    • Adjusting the sweeping area
    • Storage
    • Technical data
    • Removing the sweeping system
  • 3-brush sweeping system attachment kit (front brush)
    • Installing the sweeping system
    • View of the device for a 3-brush sweeping system
    • Connecting the high-pressure hoses and water hoses
    • Operation
      • Control assignments for a vacuum sweeper with a front brush sweeper system
      • Brush contact pressure
      • Using the weed brush
      • Transport lock
    • Care work
    • Adjusting the sweeping area
    • Storage
    • Technical data
    • Removing the sweeping system
  • Transport
    • Loading the vehicle
      • Fastening the transport lock to the articulated joint
      • Securing the vehicle
    • Towing the vehicle
      • Fitting the towing eye
      • Fitting the towing eye
      • Towing the vehicle
  • Care and maintenance
    • General notes
    • Service indicator
    • Maintenance intervals
    • Vehicle maintenance plan
    • Vehicle lubrication plan
    • Sweeping system lubrication plan
    • Preparing for maintenance work
    • Maintenance work
      • General safety instructions
      • Securing the raised waste container
      • Securing the tipping device
      • Lowering the tipping device
      • Removing the side cladding
      • Removing/installing the radiator protective grille
      • Checking the coolant level and topping up the coolant
      • Checking the hydraulic oil level and topping up the hydraulic oil
      • Topping up the coolant in the radiator
      • Installing/removing the battery
      • Charging the battery
      • Clean/replace the air filter (MC 130 plus)
      • Changing the dust filter on the outer cabin
      • Replace the dust filter in the cab interior
      • Changing a wheel
      • Filling the water reservoir
      • Filling the wiping water container
      • Checking the engine oil level
      • Topping up the engine oil
      • Replacing the engine oil filter
      • Bleeding the fuel system
      • Replacing the side brush
      • Flushing the water circulation system (option)
      • Empty the water reservoir
    • Cleaning
      • Cleaning the vehicle
      • Cleaning the radiator
      • Clean the waste container and cover
      • Cleaning the blower
      • Cleaning the vacuum system
      • Cleaning the water filter
      • Clean the spray nozzles
      • Cleaning the recycling water valve
    • Fuses
  • Storage
  • Troubleshooting guide
    • Vehicle malfunctions
      • Vehicle does not start
      • Motor running irregularly
      • Engine is running, but the device does not drive or just slowly
      • Motor does not switch off (main switch to 0)
      • Dust when sweeping / insufficient suction power
      • Sweeping performance not satisfactory
      • Activation of side brushes not working
      • The side brushes are not running
      • Waste container emptying does not work
    • Vehicle does not start
    • Motor running irregularly
    • Engine is running, but the device does not drive or just slowly
    • Motor does not switch off (main switch to 0)
    • Dust when sweeping / insufficient suction power
    • Sweeping performance not satisfactory
    • Activation of side brushes not working
    • The side brushes are not running
    • Waste container emptying does not work
    • Error messages for symbol displays
    • Coded error messages
    • Emergency operation hydraulic valve
      • Raise the waste container/attachment frame
      • Raising the front power lift/suction mouth
      • Releasing the parking brake spring actuator
  • Accessories and spare parts
    • Spare parts list
  • Technical data
    • MC 130 Plus Sweeper Vacuum 1.442-236.2
    • MC 130 plus 1.442-233.2
    • Tyres
      • Adjusting protective covers to different tyres
  • EU Declaration of Conformity

      MC 130 Plus

      59687170 (03/21)

      Introduction

      Read the original instructions and the safety instructions before using your vehicle for the first time. Act in accordance with them.

      Keep these operating instructions for future reference or for future owners.

      Checking the delivery

      Please report any defects or shipping damage identified on the vehicle when it is handed over directly to your dealer or department store.

      Scope of delivery

      MC 130 plus (1.442-233.2)

      • Device carrier with Kubota 48 kW engine

        • Version with diesel particle filter

        • All-wheel drive (4WD)

        • Can be used as a vacuum sweeper with optional sweeper attachment

      MC 130 Sweeper Plus (1.442-236.2)

      • Vacuum sweeper with 48 kW Kubota engine

        • Version with diesel particle filter

        • All-wheel drive (4WD)

      Warranty

      The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

      (See overleaf for the address)

      Intended use

      The following versions of the vehicle are described in these operating instructions.

      • Kehrsaugmaschine MC 130 Plus / Geräteträger MC 130 Plus

      The vehicle may only be used for the intended use, as illustrated and described in these operating instructions.

      Intended use also includes adherence to the prescribed maintenance activities and intervals.

      The vehicle and attachments may only be used, maintained and repaired by persons familiar with the vehicle and attachments and the associated hazards.

      The legally applicable general safety and accident prevention regulations must be adhered to. All other safety regulations, occupational health care regulations and road traffic regulations must be adhered to.

      The operating personnel must:

      • Be physically and mentally suitable.

      • Have been instructed in the handling of the vehicle and attachments.

      • Have read and understood these operating instructions and the operating instructions for any attachments or towed machinery prior to starting work.

      • Have provided the operating company with verification of capability to operate the vehicle.

      • Be explicitly nominated to operate the vehicle by the operating company.

      Device carrier

      The vehicle is a device carrier to which various attachments (not included in the scope of delivery) can be attached at the front and at the back, according to requirements.

      This vehicle is suitable for use with various attachments as well as for pulling trailers.

      The max. admissible trailing load is indicated on the type plate and must not be exceeded.

      The device carrier is also intended for the use in agriculture and forestry, maintenance of grassed areas and public spaces as well as winter service.

      The vehicle must meet the applicable national directives when operated on public roads.

      Only attachments that have been approved by KÄRCHER may be used.

      KÄRCHER does not assume any liability for accidents or malfunctions caused by attachments that have not been approved.

      Observe the operating instructions for the relevant attachments.

      Vacuum sweeper

      This vehicle is a vacuum sweeper.

      The vacuum sweeper is intended for cleaning dirty outdoor surfaces.

      The vehicle must conform to the applicable national regulations if used on public roads.

      The vehicle is only suitable for use on the surfaces listed in the operating instructions.

      Vacuum sweeper function


      1. Side brush
      2. Suction mouth
      3. Water circulation/ recycling water (option)
      4. Suction pipe
      5. Waste container blower
      6. Exhaust gas/ diffusor
      • The dust created is bound by sprayed water.

      • The side brushes rotate inwards and convey the waste in front of the suction mouth.

      • The suction fan generates a vacuum and sucks the waste into the waste container.

      • The filtered exhaust gas escapes from the rear side of the waste container.

      • The dust is more effectively bound through the recycled water operation (water circulation).

      Suitable sweeping surfaces

      • Asphalt

      • Industrial floor

      • Screed

      • Concrete

      • Paving stones

      Foreseeable misuse

      Any type of improper use is prohibited.

      The operating personnel are liable for hazards resulting from incorrect use. Using the vehicle for other purposes than those described in this documentation is prohibited.

      No modifications must be made to the vehicle.

      • Never sweep/vacuum explosive liquids, inflammable gases or undiluted acids and solvents. These include petrol, paint thinners or heating oil, which can form explosive vapours or mixtures through suction air turbulence, also acetone, undiluted acids and solvents because these attack the materials used in the machine.

      • Never sweep or vacuum reactive metal dusts (e.g. aluminium, magnesium, zinc) because they form explosive gases in conjunction with highly alkaline or acidic cleaning agents.

      • Never sweep or vacuum burning or smouldering objects.

      • Do not remain in the hazard zone.

      • Never operate the vehicle in potentially explosive environments.

      • Never transport persons on the vehicle, the loading area or attachments.

      • Do not use the vehicle as a front loader.

      • Do not use the vehicle in the forestry industry.

      • Do not use the vehicle for dispersing insecticide, pesticide or fertiliser.

      Environmental protection

      The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

      Electrical and electronic appliances contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential threat to human health and the environment. However, these components are required for the correct operation of the appliance. Appliances marked by this symbol are not allowed to be disposed of together with the household rubbish.

      Notes on the content materials (REACH)

      Current information on content materials can be found at: www.kaercher.com/REACH

      Disposal

      • Observe the national regulations at the location.

      • Observe company-specific specifications.

      • Dispose of any operating and auxiliary materials according to the valid safety data sheets.

      Disposal of the worn out vehicle

      Vehicles that are no longer fit for service contain valuable recyclable materials. We recommend you cooperate with a waste management company with regard to the disposal of your vehicle.

      Safety information

      Hazard levels

      DANGER

      Indication of an imminent threat of danger that will lead to severe injuries or even death.

      WARNING

      Indication of a potentially dangerous situation that may lead to severe injuries or even death.

      CAUTION

      Indication of a potentially dangerous situation that may lead to minor injuries.

      ATTENTION

      Indication of a potentially dangerous situation that may lead to damage to property.

      General safety instructions

      DANGER

      Risk of asphyxiation. Keep packaging film out of the reach of children.

      WARNING

      Only use the vehicle for its proper use. Take into account the local conditions and beware of third parties, in particular children, when working.

      WARNING

      Persons with reduced physical, sensory or mental capabilities, or those with a lack of experience and knowledge, are only allowed to use the vehicle if they are supervised or have been instructed with respect to using the appliance safely, and understand the resultant dangers involved.

      WARNING

      Only people who have been instructed on how to use the vehicle, or have proven their ability to operate it, and have been explicitly instructed to use it, must use the vehicle.

      WARNING

      Children must not operate the vehicle.

      WARNING

      Children must be supervised to prevent them from playing with the vehicle.

      CAUTION

      Safety devices are provided for your own protection. Never modify or bypass safety devices.

      Safety instructions for driving

      DANGER

      Danger of tilting if hill or slope is too steep! Observe the maximum permissible values in the technical data when driving up hills and slopes.

      DANGER

      Danger of tilting in case of excessive tilting at side! Observe the maximum permissible values in the technical data when driving lateral to the travel direction.

      DANGER

      Danger of tipping on unstable surfaces! Only use the vehicle on stable surfaces.

      WARNING

      Risk of accident due to not adapting speed. Approach corners slowly.

      WARNING

      The list on the risk of overturning is not necessarily comprehensive.

      CAUTION

      Driver cabins are equipped with air exit slats. Always keep these free from obstructions to ensure sufficient ventilation.

      ATTENTION

      Ensure free visibility on public roads before use (e.g. fog-proof windscreens, mirrors, etc.).

      Diesel engine safety instructions

      DANGER

      Diesel engine: Never operate vehicles with diesel engines in confined spaces.

      DANGER

      Danger of poisoning: Do not inhale the exhaust gases.

      DANGER

      Never close off the exhaust gas openings.

      DANGER

      Never bend down over the exhaust gas opening. Never reach inside the exhaust gas opening.

      DANGER

      Always keep away from the drive area. Be aware of the engine after-running time after switching off (3-4 seconds).

      Safety instructions for transportation

      WARNING

      Pay attention to the weight of the vehicle to avoid accidents and injuries, see Chapter Technical data.

      WARNING

      Pay attention to the vehicle height during transport on a trailer or lorry and secure the vehicle, see Chapter Technical data.

      Safety instructions for care and maintenance

      • Switch off the engine and remove the ignition key before performing cleaning or maintenance work on the vehicle, replacing parts or changing the functionality of the vehicle.

      • Repairs may only be carried out by approved customer service sites or staff qualified in this area who are familiar with all relevant safety instructions.

      • Adhere to the safety checks according to the applicable local regulations for mobile commercial vehicles.

      • The articulated joint, tyres, radiator fins, hydraulic hoses and valves, seals, electrical and electronic components must not be cleaned using a high-pressure cleaner.

      Additional operating safety instructions

      Note

      The information in this chapter is also provided on a supplementary sheet that must always be carried on the vehicle.

      General

      The vehicle has a hydrostatic drive and articulated steering. It therefore exhibits driving characteristics that are different to those of a motorcar.

      WARNING

      Danger of tipping over

      Please note that the driving characteristics of a vehicle with articulated steering differ considerably from those of a motorcar.

      Drive around curves at an even and appropriate speed. This applies, in particular, for driving uphill/downhill and driving across the face of a slope.

      Be aware of the changes in the centre of gravity of the vehicle depending on attachments.

      Adjust the travel speed to the ambient conditions when driving in a straight line and when driving around bends, e.g. road conditions and the load status.

      Note decoupling of the front and rear part of the vehicle via a central pendulum joint.

      Braking characteristics

      Release the accelerator pedal provides a form of active braking. This differs from a motorcar where only the engine brake reduces vehicle speed.

      ATTENTION

       

      The braking force applied when you release the accelerator pedal is weaker in higher gears and stronger in lower gears.

      The braking force applied when you release the accelerator pedal in transport mode is significantly weaker than in working mode.

      Steering characteristics

      Vehicles with articulated steering exhibit a more direct response to steering movements than motorcars, particularly when taking bends at high speed, on snow, ice and wet/loose ground as well as during turning manoeuvres on slopes. Avoid rapid successive steering movements.

      Centre of gravity / pendulum characteristics

      Rear attachments and load statuses influence the vehicle's centre of gravity and the driving characteristics. You must be ready to adjust to changed driving characteristics, particularly after changing attachments and in the case of changeable load statuses. Limit ranges may be reached earlier.

      The vehicle has a central pendulum joint to provide a high degree of all-terrain mobility. This enables both vehicle halves to move transversely to the travel direction independently from one another.

      This special property means that the driver does not receive immediate feedback on the behaviour of the rear half of the vehicle. You should therefore take care to use the mirrors to keep an eye on the rear of the vehicle.

      Safety instructions for sweepers with high dumping

      DANGER

      Risk of injury on sweepers with high dumping

      Secure the lifted waste container before working. Fit the retainer only from outside the hazard zone.

      Symbols on the vehicle

      Note

      Replace the symbols immediately if they become illegible or get lost.

      DANGER

      Risk of burns from hot surfaces

      Allow the vehicle to cool down before working on it.

      DANGER

      Risk of burns due to hot exhaust pipe

      Do not touch the exhaust pipe.

      Before working, allow the exhaust pipe to cool down.

      DANGER

      Danger of tilting

      Only drive on terrain with a maximum lateral incline of 10°.

      DANGER

      Risk of injury on account of splashing objects

      Keep an adequate distance from persons, animals and objects.

      WARNING

      Risk of injury

      Risk of being squeezed or hurt at the belts, side-brushes, waste container, cover.

      DANGER

      Danger of crushing

      Make sure that no persons are present in the vicinity of the articulated joint or vehicle during operation.

      When using the vehicle for towing, make sure that no persons are located during operation between vehicle and trailer.

      DANGER

      Risk of injury from rotating parts

      Open the bonnet only when the motor has come to a halt.

      ATTENTION

      Damage from incorrect transport

      During the transport, place always the transport lock on the articulated joint.

      WARNING

      Health risk due to poisonous exhaust gases

      Do not inhale exhaust gases.

      DANGER

      Risk of injury due to unauthorised usage

      Remove the ignition key to protect against unauthorised use and prior to cleaning and maintenance work.

      ATTENTION

      Safety for cleaning and maintenance

      Prior to cleaning and maintenance work, park the vehicle on a level and firm subsurface.

      DANGER

      Danger of injury due to use of unspecified locations for seating

      Sit exclusively on the driver’s seat.

      DANGER

      Risk of injury due to rolling over

      No persons may be present in the vicinity of the vehicle during use.

      DANGER

      Risk of impact, risk of crushing

      When transporting or working under suspended loads, use suitable means for supporting.

      DANGER

      Danger of tilting

      Only empty the waste container when the vehicle is placed on a level and firm subsurface.

      DANGER

      Risk of fire

      Do not sweep up burning or glowing objects such as cigarettes, matches or similar objects.

      DANGER

      Risk of crushing

      Keep your hands away from this area.

      Main switch (battery isolation switch)
      Lubrication point
      Lubricating strip
      Lashing point
      Quality of the brake fluid and position where brake fluid can be filled
      Position of container for brake fluid
      Locating point for a jack or a support
      Position of main fuse
      Position of fuse F2
      Emergency exit
      Read operating instructions
      Wear protective gloves

      WARNING

      Risk of injury from high-pressure jet

      Do not direct the high-pressure jet at persons, animals, live electrical equipment or at the device itself.

      Protect the device high-pressure cleaner frost.

      DANGER

      Risk of injury from rotating brushes

      Ensure that no persons are in the vicinity of the danger zone.

      ATTENTION

      Risk of injury from the machine rolling away

      Always apply the parking brake when parking the machine.

      DANGER

      Climbing prohibited

      Tip the waste container only when nobody is in the hazard zone.

      DANGER

      Tipping prohibited

      Attach the sweeper attachment only when in the operating position.

      ATTENTION

       

      The machine drives only when the waste container is retracted.

      ATTENTION

      Climbing prohibited

      Do not climb on the machine.

      WARNING

      Risk of injury

      Tip the waste container only on a level surface.

      Position of the symbols on the vehicle

      Note

      Immediately replace illegible or absent symbols.



      Safety devices

      Safety devices protect the user and may not taken out of operation or functionally circumvented.

      Adhere to the safety instructions in the chapters!

      Main switch

      The main switch interrupts the electrical supply line to the starter motor.

      Always disconnect the battery after parking the vehicle (Battery disconnected position).

      Start lock

      Prerequisites for starting the motor:

      • Main switch activated (position battery connected)

      • Driver is sitting on the driver’s seat

      Seat contact switch

      When the driver's seat is vacant:

      • The vehicle cannot be driven.

      • The front PTO cannot be switched on or off.

      Parking brake

      The parking brake requires hydraulic pressure to release.

      The parking brake is therefore applied when the engine is switched off.

      The parking brake is also applied when the engine is running and the travel direction lever is in the NEUTRAL position.

      Note

      The "Parking brake applied" warning light in the multifunction display lights up when the parking brake is applied.

      Driver cabin

      The operator is protected from lightning strikes when sitting in the driver cabin.

      The driver cabin has a roll-over protection structure (ROPS), which prevents rolling over after tipping over.

      The driver cabin does not have a structure providing protection from falling objects (FOPS).

      The driver cabin does not have a structure providing protection from falling objects (OPS).

      Always use the safety belt.

      Batteries / chargers

      ATTENTION

      Only use the batteries and chargers recommended by the manufacturer

      Only replace batteries with batteries of the same type.

      Before disposing of the vehicle, remove the battery and dispose of it in accordance with national or local regulations.

      Warning symbols

      Observe the following warnings when handling the batteries:

      Observe notes in the instructions for the battery, on the battery and in these operating instructions.
      Wear eye protection.
      Keep acids and batteries away from children.
      Risk of explosion
      Fire, sparks, open flames and smoking are prohibited.
      Risk of acid burns
      First aid.
      Warning
      Disposal
      Do not throw batteries in the bin.

      Safety instructions

      DANGER

      Risk of fire and explosion

      Do not place tools or other objects on the battery.

      Naked flames and smoking must be strictly avoided.

      Ensure the room is well ventilated when charging batteries.

      Only use batteries and chargers approved by Kärcher (original spare parts).

      WARNING

      Environmental risk due to improper disposal of batteries

      Ensure that defect or used batteries are disposed of safely (contact a waste management company or Kärcher Service).

      Procedures in the event of unintentional release of battery acid

      When used normally, and when observing the instructions, lead-acid batteries do not pose any risk.

      However, keep in mind that lead-acid batteries contain sulphuric acid which can cause serious chemical burns and corrosion.

      1. If there is spillage or, if the battery is leaking, acid is escaping, lay down a binding agent such as sand. Do not let it reach the sewer system, soil or a body of water.

      2. Neutralise the acid with lime/baking soda and dispose of it according to local regulations.

      3. Contact a waste management company to dispose of faulty batteries.

      4. Rinse out your eyes or rinse off your skin with copious amounts of fresh water if acid splashes into your eyes or onto your skin.

      5. Then consult a doctor immediately.

      6. Wash any contaminated clothing with water.

      7. Change clothes.

      Overview of the appliance

      Front side view (passenger side)


      1. Sweeping system Left side brush
      2. Sweeping systemRight side brush
      3. Front left hydraulic connection
      4. Front right hydraulic connection
      5. Driving light/flasher
      6. Driving light/flasher
      7. Windscreen wiper
      8. Working light
      9. Licence plate bracket
      10. Working light
      11. Rear-view mirror
      12. Passenger door, lockable
      13. Waste container
      14. Fuel cap
      15. Left-hand side cladding
      16. Rear wheel
      17. Front wheel

      View with waste container on supports


      1. Rotating beacon warning lamp
      2. Waste container
      3. Exhaust gas grille/diffusor
      4. Radiator protective grille
      5. Tail light/flasher
      6. Main switch
      7. Right rear PTO hydraulic connection, 40l/min
      8. Waste container rear support
      9. Trailer coupling (option)
      10. Waste container rear support
      11. PTO return flow 40l/min
      12. Tail light/flasher
      13. Attachment frame with tilting function
      14. Waste container side supports (2x)
      15. Driver cabin dust filter
      16. Driver cabin
      17. Licence plate bracket

      View with raised waste container (driver side)


      1. Waste container raised
      2. Manual suction hose storage
      3. Suction hose
      4. Driver cabin dust filter
      5. Rear-view mirror
      6. Side brush spray nozzle
      7. Side brushes
      8. Driver cabin, lockable
      9. Front side panel cover
      10. Transport lock articulated joint
      11. Water system
      12. Recycling water hose
      13. Right-hand side cladding
      14. Rear hydraulic connection
      15. "Waste container/attachment frame with tipping function" switch lever cover
      16. Hydraulic connection for raising/lowering the waste container

      Hydraulic connections

      Definition of the term, hydraulic PTO

      Power Take Off = hydraulic force output

      Definition of the term, AUX

      Auxiliary valve

      Front connections (linear hydraulics)

      Right-hand side connections


      1. PTO return flow
      2. Swivel in the side brush
      3. Swivel out the side brush
      4. Additional function (option)
      5. Additional function (option)
      6. Leakage oil
      7. Additional function (front power lift)

      Left-hand side connections


      1. Suction mouth/front power lift
      2. Raising the right and left brush arms together
      3. Swivel in the side brush
      4. Swivel out the side brush
      5. Hydraulic PTO (80 l/min)
      6. Hydraulic PTO (40 l/min)

      Rear connections

      Right-hand side connections


      1. AUX hydraulic connection, raise/lower

      2. Hydraulic PTO (40 l/min)

      Left-hand side connections


      1. AUX hydraulic connection, raise/lower

      2. Return line (40 l/min)

      Electrical connections

      Terminology electric PTO

      Power Take Off = electric power output

      Electrical connections for front attachment


      1. Attachment detection

      Electrical connections for rear attachment


      1. Attachment detection
      2. 21-pin connection for rear attachment

      Water connections

      Spray water connections

      Right-hand side connections


      1. Right side brush dust spray water

      Left-hand side connections


      1. Left side brush dust spray water
      2. Suction mouth spray water

      Main switch


      1. Main switch
      2. Battery disconnected
      3. Battery connected

      The main switch interrupts the electrical supply line to the starter motor.

      If the main switch is pressed when the engine is running (battery disconnected), the engine will stop.

      Always disconnect the battery when the vehicle is parked.

      Emergency operation

      The emergency operation hydraulic valve is located under a cover behind the driver cabin.

      A description of this is provided in chapter Troubleshooting guide.

      This hydraulic valve is required when:

      • The waste container/attachment frame cannot be raised because the device hydraulics have failed. For example when the engine fails.

      • The front power lift/suction mouth cannot be raised because the device hydraulics have failed. For example when the engine fails.

      • The parking brake spring actuator cannot be released, e.g. for towing the vehicle.

      Waste container/attachment frame switchover

      There are two different versions of the switch lever depending on the version of the vehicle.

      Waste container/attachment frame switchover - version 1


      1. Screws
      2. Cover
      3. Switchover valve in the attachment frame position
      4. Switchover valve in the waste container position

      The hydraulic system can be switched between the waste container and attachment frame via the switchover valve.

      Note

      The waste container and attachment frame are electronically monitored. Both functions cannot be activated simultaneously.

      Waste container/attachment frame switchover - version 2


      1. Switchover valve in the waste container position
      2. Switchover valve in the attachment frame position

      The hydraulic system can be switched between the waste container and attachment frame via the switchover valve.

      Note

      The waste container and attachment frame are electronically monitored. Both functions cannot be activated simultaneously.

      Driver cabin

      Doors


      1. Sliding windows
      2. Ignition key
      3. Door handle

      The driver's door is located at the left side in the travel direction, the emergency exit is located at the right side.

      The door opener and door handles can be used as a aid for entering and exiting the cab.

      Lock both doors with the ignition key after parking the vehicle.

      Storage compartment

      A lockable storage compartment is located under the passenger seat. This can be used for storing documents, operating instructions, small parts or the towing eye.


      1. Passenger seat
      2. Lock
      3. Storage compartment

      Emergency exit


      1. Door handle

      The emergency exit is located at the left side in the travel direction. Open the emergency exit by pulling the door handle.


      1. Emergency hammer

      The emergency hammer is located at the upper left, behind the passenger seat. In case of emergency, destroy the windscreen with the emergency hammer.

      Interior lights


      1. Pressed down left: Lights switched on
      2. Centre position: The light is switched on when a door is opened
      3. Pressed down right: Lights switched off

      Arm rest control panel

      The control panel is located on the left arm rest of the driver's seat. The arm rest can be individually adjusted to suit the driver, see chapter Setting the driver's seat.

      For left-hand drive vehicles (optional), e.g. for the UK, the control panel is located on the right arm rest of the driver's seat.

      Device carrier control assignments

      Note

      The indicators in the switches light when the switches are switched on.


      1. Front power lift joystick
        • Raise front power lift and front PTO off (back)

        • Lower front power lift and front PTO on (forwards)

        • Operate AUX 1 (right/left)

        • Switch on front power lift floating position (forwards)

        • Switch off front power lift floating position (back)

      2. AUX 2 and AUX 3 joystick
        • Operate AUX 2 (forwards/back)

        • Operate AUX 3 (left)

      3. Not used
      4. Hydraulic system on/off
      5. Electrical AUX 1, front
      6. Electrical AUX 2, front
      7. Electrical AUX 1, rear
      8. Rear PTO 40 l/min
      9. The ECO function switches the complete work program onPTO, front AUX 1, front AUX 2, rear AUX 3 , rear AUX 1
      10. Electrical AUX 2, front
      (A)
      Front PTO 40 l/min, 80 l/min
      (B)
      Rear PTO 40 l/min
      (C)
      Button for setting the engine speed
      (D)
      Not used
      (E)
      Not used
      (F)
      Press the button to save set values or programs and open submenus.
      (G)
      Rotary knob for changing values and selecting programs.

      Control assignments for a vacuum sweeper with a 2-brush system

      Note

      The indicators in the switches light when the switches are switched on.


      1. Lowering/raising the sweeper system and switching the brushes on/off
      2. Lowering/raising the right side brush and switching the brushes on/off (optional)
      3. Raise/lower suction mouth
      4. Hydraulic system on/off
      5. Switching in the 3rd side brush (optional)
      6. 3rd side brush inclination adjustment (optional)
      7. Water circulation function on/off (recycling water)
      8. Suction fan on/off

        Note

        The suction fan has an afterrun time of approx. 15 seconds after being switched off

      9. ECO functionSwitches the complete work program on.PTO (side brushes, suction fan), fresh water, water circulation (recycling water)
      10. Water pump on/off
      (A)
      Left and right side brush speed button
      For individual extraction (option), left side brush speed button
      (B)
      For individual extraction (option), right side brush speed button
      (C)
      Engine speed
      Press to adjust the values

      Note

      The suction performance depends on the set engine speed.

      • 1600 rpm light waste

      • 2200 rpm normal soiling

      • 2500 rpm strong, heavy soiling

      (D)
      For individual extraction (option), right side brush contact pressure button
      (E)
      Left-hand and right-hand side brush contact pressure button
      For individual extraction (option), left side brush contact pressure button
      (F)
      Save button
      Press to save adjusted values or programs
      (G)
      Rotary knob
      Press to change the adjusted values

      Interior filter


      1. Screws
      2. Cover
      3. Coarse filter
      4. Fine filter of filter class F8 (option)

      The fresh air is sucked through a dust filter or fine dust filter at the side of the driver cabin.

      Air recirculation


      1. Heating temperature control
      2. Air-conditioner controller (option)
      3. Air fan controller

      The circulation air function ensures that a fogged windscreen clears more quickly when the air-conditioner or air blower is switched on. The cab air can also be warmed more quickly. Also useful in the case of unpleasant outdoor odours.


      1. Air recirculation lever
      2. Ventilation nozzles

      Pull the air recirculation lever forwards.

      ATTENTION

      Only use this function for a limited period, since air is not exchanged from the outside with this setting.

      Waste container controls

      The switch for emptying the waste container is located next to the driver's seat.


      1. Switch the waste container high-pressure cleaner on and off
      2. Additional socket-outlet, 12 V
      3. Raise the waste container/attachment frame
      4. Lower the waste container/attachment frame

      Spray controls


        1. Left side brush spray dosage knob
        2. Right side brush spray dosage knob
        3. Suction mouth spray dosage knob
      1. Switch on the water pump (control panel).

      2. Turn the corresponding dosage knob.

      Note

      Turning to the left increases the spray water volume. Turning to the right increases the spray water volume.

      Switch panel


      1. Warning flasher system switch
      2. Lighting switchPosition 0: Driving light off (pressed down)Position 1: Parking light on (middle position)Position 2: Driving light on (pressed up)
      3. Working light switch
      4. Rear fog lamp switch (option)
      5. Front working light switch
      6. Flashing beacon switch
      7. Switch for heatable outside mirror (option)The heating switches off again automatically
      8. Heated windscreen switchThe heating switches off again automatically
      9. Seat heater switch

      Note

      The indicator in the switch lights up when it is switched on.

      Ignition lock


      1. Engine off
      2. Ignition on
      3. Preheating (automatic)
      4. Start the engine

      The ignition lock is located below the travel direction lever.

      Steering wheel panel


      1. Steering wheel
      2. Travel direction lever
      3. Display with function buttons
      4. Multi-function switch

      Display

      Function buttons/setting buttons

      The following indicators are shown on the display after switching on the ignition.


      1. Function buttons
      2. Display indicator in start/transport mode
      3. Setting buttons

      The display changes when the corresponding function button is pressed. Pressing again or pressing the "Home" button returns you to the previous display.

      The settings button is used for changing the settings.

      Function buttons
      F1
      Information such as the vehicle operating instructions can be stored here
      In working mode: Switch in the high-pressure cleaner (Option)
      F2
      Display date and time
      F3
      Settings
      F4
      Bridging the seat contact switch, see chapter Operation with a bridged seat contact switch
      F5
      Reversing warning buzzer on/off
      F6
      Reversing camera on/off
      F7
      Suction mouth camera on/off
      F8
      Set Tempomat
      F9
      Resume Tempomat
      F10
      Service menu
      Setting buttons
       
      + button
      Jumps one field up when making settings
       
      - button
      Jumps one field down when making settings
       
      "Home" button
      Navigates to the "Home" screen for the respective operating mode (Transport / Work)
       
      Esc button
      Jumps one step back when making settings
       
      "Return" button
      Completes a setting procedure

      Display indicators in start/transport mode

      The following indicators are shown on the display in start/transport mode.


      1. Engine speed
      2. Travel speed
      3. Hare symbol (Fast mode indicator)
      4. Tortoise symbol (Slow mode indicator)
      5. Engine operating hours symbol
      6. Operating hours counter
      7. Working hours symbol (no function)
      8. Working hours meter
      9. Mileage
      10. Date and time
      11. Travel direction backwards
      12. Forwards direction of travel
      13. Preheating coil symbol
      14. Engine coolant temperature
      15. Battery charging monitor warning light
      16. Engine oil pressure warning light
      17. Parking brake warning light actuated
      18. Fuel level indicator

      Symbols on the display

      The following symbols and warning indicators can be shown on the display.

      Parking light
      Driving light
      High beam
      Fog lamps
      Hydraulic oil filter malfunction
      Preheating active
      Battery charge status warning
      Malfunction
      Hydraulic oil level warning
      Fuel level warning
      Floating position 1
      Floating position 2
      Floating position 1 and 2
      Driving direction indicator
      Perform the regeneration process
      Engine air filter malfunction
      Critical malfunction, switch off the engine
      Lower suction mouth
      Seat contact switch malfunction
      Engine coolant temperature warning
      Parking brake active
      Rear light indicator lamp flasher
      Engine oil pressure warning
      Hydraulic oil temperature too high warning
      Regeneration not possible
      High exhaust temperature
      Switch off the engine
      Engine malfunction
      Service required

      Working mode indicators

      The following indicators are shown on the display when switching to Working mode (PTO).


      1. Function buttons
      2. Working mode displays
      3. Setting buttons

      The function and settings buttons have already been described previously.

      Working mode displays

      The following indicators are shown on the display when switching to Working mode (PTO).


      1. Engine speed
      2. Front attachment drive triggering level in %
      3. Tortoise symbol (Fast mode indicator)
      4. Snail symbol (Slow mode indicator)
      5. Engine operating hours symbol
      6. Operating hours counter
      7. Working hours symbol (no function)
      8. Working hours meter
      9. Working speed
      10. Mileage
      11. Date and time
      12. Travel direction backwards
      13. Forwards direction of travel
      14. Rear attachment drive triggering level in %
      15. Preheating coil symbol
      16. Engine coolant temperature
      17. Battery charging monitor warning light
      18. Engine oil pressure warning light
      19. Parking brake warning light actuated
      20. Hydraulic oil temperature
      21. Fuel level indicator

      Depressurise the hydraulic system (pressure relief)

      The hydraulic system must be depressurised before disconnecting the hydraulic hoses from the hydraulic connections.

      1. Unplug the signal plug for attachment device detection (front).

      2. Switch on the ignition (do not start the engine).

      3. Switch on the PTO work hydraulics (at the arm rest control panel).

      4. Press the function key F 10 on the display.

      5. Press function key F 6.

        The rear hydraulic system is depressurised

      6. Press function key F1.

        The front hydraulic system is depressurised

      7. Disconnect the hydraulic hoses.

      8. Remove the attachment device.

      Note

      Attachment is performed in reverse sequence.

      Multi-function switch


      • Horns: Press the button on the end

      • Flash to the right: Lever forwards

      • Flash to the left: Lever backwards

      • High beam: Press the lever down with the driving light switched on

      • Flasher: Pull lever and release

      • Turn the ring: Turn on the windscreen wiper

        Turn forward - interval

        Turn backwards - 1. Continuous wipe level, keep turning for 2nd level

      • Press the ring: Wiping with washer water

      Travel direction selector switch

      Select the travel direction using the travel direction selector switch.


      1. Travel direction selector switch

      The following functions can be selected using the travel direction selector switch, the selected programs are shown on the display.

      • Neutral position

        The travel direction selector switch is in the middle

      • Forwards direction of travel

        Press the travel direction selector switch upwards and forwards

      • Travel direction backwards

        Press the travel direction selector switch upwards and pull backwards

      • Switchover between the fast (Hare) and slow (Tortoise) operating programs

        Press the travel direction selector switch to the end position (travel direction switch must first be in the neutral position).

      Pedals


      1. Accelerator
      2. Brake pedal
      3. Brush contact pressure/brush speed pedal

      Accelerator

      ATTENTION

       

      Other than in a normal motorcar, releasing the accelerator pedal abruptly reduces the speed.

      The braking force applied when you release the accelerator pedal is weaker in higher gears and stronger in lower gears.

      The braking force applied when you release the accelerator pedal in transport mode is significantly weaker than in working mode.

      Pressing the accelerator pedal increases the engine speed.

      The accelerator pedal is sprung. Releasing the accelerator pedal reduces the engine speed.

      The hydrostatic drive brakes or stops the vehicle when the accelerator pedal is released.

      Brake pedal

      The brake pedal activates the braking system for the front wheels.

      Parking brake

      Parking brake for securing the parked vehicle.

      Note

      If the "Parking brake active" warning light in the display lights up then the parking brake is engaged.

      Vacuum sweeper


      1. Sweeping mechanism
      2. Suction mouth
      3. Waste container

      The structure of the vacuum sweeper consists of a waste container, sweeping mechanism and suction mouth.

      Suction mouth


      1. Suction hose connection
      2. Recycled water connection (option)
      3. Spray water connection
      4. Hydraulic connection
      5. Wheel
      6. Squeegee
      7. Position locking plate
      8. Assembly rod
      9. Rapid changeover hook
      10. Hydraulic cylinder

      Accessories and options

      Only accessories, spare parts and upgrade kits that are approved by the manufacturer may be used. To avoid risks, all repairs and installation of spare parts may only be carried out by the authorised customer service personnel. For information about accessories and spare parts, please visit www.kaercher.com.

      The following accessories and options can be purchased additionally and attached to the device:

      Water circulation system / recycling mode


      1. Suction mouth
      2. Recycling water hose
      3. Suction hose
      4. Waste container

      In recycling mode, the suction hose is continuously cleaned by water from the waste container.

      The water is filtered by a pipe filter in the waste container and then channelled through the recycling water hose to the suction mouth via a valve.

      This recycling water is immediate sucked in again at the suction mouth and then channelled back to the waste container through the suction hose.

      The suction hose is continuously cleaned.

      Manual suction hose attachment kit


      1. Manual suction hose attachment kit

      High-pressure cleaner, brush and dirt scraper attachment kit


      1. Brush and shovel
      2. High pressure cleaner
      3. Dirt scraper

      Note

      When retrofitted, the brackets must be installed and also the side panel cutouts for holding the brush and shovel handles.

      Drive light/direction indicator attachment kit


      1. Drive light/direction indicator attachment kitThese are switched on and off via a special switch in the ceiling control panel.
      2. Driving light/flasher

      Suction mouth camera


      The suction mouth camera is fastened at the sweeper system suction mouth.

      Reversing camera


      The reversing camera is located at the rear of the vehicle.

      WARNING

      The reversing camera is no substitute for an awareness of the surroundings

      Always pay attention to the surroundings when reversing.

      Ensure no persons, animals or objects are located in the manoeuvring range.

      Radio


      The optionally available radio is locate in the ceiling console.

      See the manufacturer's operating instructions for operating the radio.

      Operation with a bridged seat contact switch

      The seat contact switch can be bridged to allow using the work hydraulic system (PTO) when the driver's seat is not occupied.

      This allows e.g. the suction hose or high-pressure cleaner to be used when nobody is sitting on the driver's seat.

      This function is only possible in working mode, see chapter Bridging the seat contact switch.

      Bridging the seat contact switch


      1. Apply the parking brake.

      2. Press function key F4.

      3. Note

        The "Seat contact switch overridden" warning symbol appears on the display.

      4. Press function key F4 again to switch off the function.

      The seat contact switch is now bridged and the PTO remains active.

      Initial startup

      CAUTION

      Read the operating instructions for attachments!

      When using attachments or pulled devices and trailers prior to initial startup, read the corresponding operating instructions and follow them.

      Pay attention to permissible loads, see chapter Technical data.

      Release the transport lock at the articulated joint


        1. Pin with locking pin
        2. Transport lock
        3. Transport lock storage
      1. Pull out the locking pin.

      2. Pull out both bolts.

      3. Slide the transport lock into the storage.

      4. Insert the pins.

      5. Secure the pins with locking pins.

      Switching on the main switch


        1. Main switch
        2. Battery disconnected
        3. Battery connected
      1. Put the main switch into the "battery connected" position.

      Safety checks before startup

      DANGER

      Risk of accident and injury due to faulty vehicle

      Do not start up the vehicle if one point from the safety check is not fulfilled but rather repair the vehicle.

      Note

      Perform the recommended safety checks each time before using the vehicle.

      Device carrier safety check

      Check the following points before each startup:

      1. Release the transport lock, see chapter Release the transport lock at the articulated joint

      2. Check the cleanliness of the hydraulic connections

      3. Check the hydraulic lines for leaks

      4. Check the hydraulic oil level, see chapter Checking the hydraulic oil level and topping up the hydraulic oil

      5. Check the engine oil level, see chapter Checking the engine oil level

      6. Check the coolant level, see chapter Checking the coolant level and topping up the coolant

      7. Check the coolant for sufficient antifreeze if a danger of frost exists

      8. Check the electrical cables for damage

      9. Check that all nuts and bolts are securely seated

      10. Check the vehicle, engine and radiator grille for damage

      11. Check the cleanliness of the engine air filter

      12. Check the cleanliness of the cab dust filter

      13. Check the fluid level in the windscreen washer reservoir, see chapter Filling the wiping water container

      14. Type pressures and tyre wear

      15. In the vehicle

      16. Ease of movement of the accelerator pedal

      17. Are the working hydraulics (PTO) switched off?

      18. With the ignition switched on: Do the charge indicator and oil pressure warning lights light up?

      19. Start the engine and check the following:

      20. Do the charge indicator and oil pressure warning lights go out?

      21. Are the temperature indicator and fuel level indicator functioning?

      22. Are the lighting system, travel direction indicator and flasher system functioning correctly?

      Safety checks on the vacuum sweeper

      Note

      Perform this safety check in addition to the device carrier safety check.

      Check the operational and traffic safety of the vehicle before driving.

      1. Fastening of the waste container.

      2. Check the hydraulic and electric connections to the device carrier.

      3. Check the spray water connections to the sweeping system and suction mouth.

      4. Check the recycling water connection to the suction mouth (option).

      5. Check the spray water filling level at the fresh water tank.

      6. Recycling water filling level in waste container (option).

      7. Check the sweeping system and brushes for entangled cords and tape.

      8. Check the connections at the sweeping system and suction mouth.

      9. Check the fastening of the sweeping system and suction mouth.

      Setting the driver's seat

      DANGER

      Danger of accident

      Only adjust the driver’s seat when the device is standing.


        1. Backrest with extensionPull out for height adjustment
        2. Backrest inclination adjustment
        3. Horizontal adjustment - pull the lever upwards to adjust
        4. Compressor switch - for air-cushioned seat (option)
        5. Right arm rest height adjustment
        6. Left arm rest side adjustment
        7. Left arm rest length adjustment
        8. Arm rest control panel
        9. Document storage
        10. Lumbar support adjustment
        11. Seat belt
        12. Horizontal shock absorber
      1. Adjust the inclination, height and position of the left arm rest for operating the control panel.

      Note

      The driver's seat is automatically damped.

      Passenger seat

      The passenger seat is horizontally adjustable, pull the lever upwards to adjust.

      Setting the steering wheel position

      DANGER

      Danger of accident

      Only adjust the position of the steering wheel when the device is standing.


        1. Steering wheel height adjustment locking lever
        2. Steering wheel inclination adjustment lever
      1. Pull and hold the inclination adjustment lever and set the steering wheel to the desired inclination.

      2. Push in the lever.

      3. Release the height adjustment locking lever and set the steering wheel to the desired height.

      4. Lock the locking lever.

      Refuelling

      DANGER

      Risk of explosion

      Do not refuel in confined spaces.

      Do not smoke and avoid open flames.

      Ensure that no fuel gets on hot surfaces.

      1. Switch off the ignition.

      2. Open the tank cap.

      3. Fill with fuel.

        Only the fuel specified in the operating instructions may be used.

      4. Wipe of any spilt fuel and close the tank cap.

      Refuelling with the fuel canister

      Estimate the required amount of fuel in advance to avoid overflows.

      Filling the water reservoir


        1. Filling nozzle
        2. Symbol for the "Fill" lever position
        3. Symbol for the "Closed" lever position
        4. Switch lever
        5. Filling level display
      1. Open the cap on the filling nozzle.

      2. Switch lever in the "Fill" position.

      3. Fit a water supply hose onto the filling nozzle.

      4. Fill the water reservoir.

      5. Note

        To prevent back suction, the water hose must not be inserted into the water reservoir when filling.

      6. Close off the water inlet.

      7. Remove the water supply hose.

      8. Close the cap on the filling nozzle.

      9. Switch the switchover lever to the "Closed" position.

      Filling the water reservoir for a water circulation system/recycling mode (option)

        With a water circulation system (Recycling mode), water is directly filled into the waste container.


        1. Water filling connection (GEKA)
        2. Right-hand panel
        3. Water drain (fill height)
      1. Unlock the right-hand panel and pivot it outwards.

      2. Remove the lock from the water filling connection and water outlet.

      3. Connect the water hose to the water filling connection

      4. Fill the waste container with water (max. 100 litres) until water escapes from the open water drain.

      5. Reattach both locks.

      6. Close the panels.

      7. Switch on recycling mode at the control panel.

      Operation

      DANGER

      Danger of crushing

      Make sure that no persons are present in the vicinity of the articulated joint or vehicle during operation.

      When using the vehicle for towing, make sure that no persons are located during operation between vehicle and trailer.

      CAUTION

      Risk of burns

      Only use the vehicle if all panels are attached.

      ATTENTION

      Risk of damage due to overheated hydraulic oil or overheated motor!

      In case of excessive hydraulic oil temperature or an excessive coolant temperature, set the motor speed to idle mode (do not switch off the motor).

      Perform the measures in the “Malfunctions” section

      ATTENTION

      Risk of damage due to missing lubrication

      If the warning light for the oil pressure lights up during operation, immediately move the vehicle out of the danger zone, switch off the motor immediately and rectify the fault.

      CAUTION

      Reduced stability due to attachments

      Adjust the driving style.

      During the first 50/100 operating hours (running-in period)

      • Drive the first 100 hours of operation gently and avoid overloading.

      • Replace the engine oil, engine oil filter and hydraulic oil filter after 50 operating hours (authorised Customer Service department only).

      Parking brake

      The parking brake requires hydraulic pressure to release. The brakes are automatically actuated when the engine is switched off.

      The parking brake is also applied when the engine is running and the travel direction lever is in the NEUTRAL position.

      Note

      The "Parking brake applied" warning light in the multifunction display lights up when the parking brake is applied.

      Setting the heating, ventilation and air-conditioner


        1. Air fan controller
        2. Air-conditioner controller (option)
        3. Heating controller
      1. Adjust the ventilation, heating and air-conditioner (option) using the 3 controllers.


        1. Air recirculation lever
        2. Ventilation nozzles
      2. Adjust the volume and direction of the airflow at the ventilation nozzles.

      Drive mode

      Start motor

      The main switch must be switched on.

      1. Sit down on the driver seat and fasten the seat belt.

      2. Insert the ignition key into the ignition lock.

      3. Set the travel direction lever into central position (neutral position).

      4. Turn on the ignition.

        Warning lights for charge control and motor oil pressure must be on.

      5. Start the motor.

        Warning lights for charge control and motor oil pressure must go out; if not, switch off the motor and rectify the error.

      6. At ambient temperatures below 0 °C: Warm up the vehicle at a low motor speed until the “Hydraulic oil temperature too low” warning light goes out.

      Selecting the travel direction


      1. Travel direction selector switch
      1. Press the travel direction selector switch towards the steering wheel and in the desired travel direction.

        The travel direction is shown in the display.

      2. Bring the travel direction selector switch into the middle position (neutral position).

        The engine idles.

      3. Press the travel direction selector switch to the end position.

      4. Select the transport speed (between tortoise 20 km/h and hare 40 km/h).

        The symbols are shown in the display.

      5. Regulate the travel speed using the accelerator pedal.

      ATTENTION

       

      Operating error

      The vehicle must be at a standstill and the travel direction selector switch in the neutral position before changing the travel speed.

      If the travel direction selector switch is in the forwards or reverse position when changing speed, the tortoise/hare symbol on the display will change but the travel speed will not switch over.

      Driving

      WARNING

      Risk of accident

      Do not drive while the waste container is raised.

      CAUTION

      Risk of accident

      Do not let go of the accelerator pedal abruptly during driving. The vehicle will be braked when the accelerator pedal is released. The vehicle will be decelerated to a lesser extent when the accelerator pedal is released in transport mode rather than in operating mode.

      CAUTION

      Risk of damage

      Make sure that the vehicle does not become stuck when driving over obstacles.

      Drive over obstacles up to 150 mm slowly and carefully at an angle of 45°.

      Obstacles above 150 mm may only be driven over using a suitable ramp.

      CAUTION

      Risk of accident

      When driving on public roads for transport purposes (and not when cleaning of public roads), switch off the PTO and close the lowering choke for the front power lift.

      1. Switch off PTO.

      2. Carefully depress the accelerator pedal.

      3. Control the travel direction using the steering wheel.

      Stopping

      1. Release the accelerator pedal.

        The vehicle brakes automatically and comes to a standstill.

      2. For a stronger braking effect or in case of an emergency, actuate the brake pedal.

      Tempomat

      The Tempomat is only active in Working mode.

      Activating Tempomat

      1. Select the desired working speed using the accelerator.

      2. Press function key F 8.

      Tempomat is activated.

      Deactivating Tempomat

      1. Press the brake pedal or function key F 8.

      Function key F 9 (Resume Tempomat) activates the previously set speed.

      Parking the vehicle

      1. Stop the vehicle.

      2. Bring the travel direction lever into the neutral position (middle position).

      3. Note

        In this position, the parking brake is automatically actuated; the vehicle does not move.

      4. Lowe the front power lift.

      5. If a sweeper is used:

      6. Raise the side brushes.

      7. Switching off the "eco" function

        or

        • Switch off the water pump.

        • Wait 20 seconds.

        • Switch off the suction fan.

        • Raise the suction mouth.

        • Switch off the PTO.

        All sweeping functions are deactivated.

      8. Allow the engine to run in idle mode for 1 to 2 minutes.

      9. Switch off the ignition and remove the ignition key.

      10. Wait for 30 seconds to allow the engine control unit storage process to complete.

      11. Turn the main switch to position 0.

      Sweeping mode

      Brush contact pressure pedal


      1. Brush contact pressure pedal

      Press the pedal briefly: Full brush contact pressure and increased brush speed for heavy soiling.

      Hold the pedal pressed: Suction mouth remains lowered when reversing, vacuumed substances are also taken up when reversing.

      Setting the sweeping parameters


      (A)
      Button for setting the side brush speed
      For individual extraction (option), left side brush speed button
      (B)
      Button for setting the side brush speed
      For individual extraction (option), right side brush speed button
      (C)
      Button for setting the engine speed

      Note

      The suction power depends on the set engine speed.

      • 1600 rpm Light waste

      • 2200 rpm Normal soiling

      • 2500 rpm Strong, heavy soiling

      (D)
      Left and ride brush contact pressure button
      For individual extraction (option), right side brush contact pressure button
      (E)
      Left and ride brush contact pressure button
      For individual extraction (option), left side brush contact pressure button
      (F)
      Press the Save button to save set values or programs
      (G)
      Rotary knob for changing values and selecting programs
      1. Switch on the PTO.

      2. Press the Side brush speed button.

        The settings appear on the display.

      3. Use the rotary knob to select the desired side brush speed.

      4. Press the Save button.

        The side brush speed has now been saved.

      5. Press the Engine speed button.

        The settings appear on the display.

      6. Use the rotary knob to select the desired engine speed.

      7. Press the Save button.

        The engine speed has now been saved.

      8. Press the Side brush contact pressure button.

        The settings appear on the display.

      9. Use the rotary knob to select the desired contact pressure.

      10. Press the Save button.

        The contact pressure is saved.

      Sweeping with a 2-brush system


      1. Left joystick2-brush system: Lower the brush arms and switch on the brushes3-brush system (option): Lowering/raising the 3rd brush and switching the brush on/off
      2. Right joystickWith the optional 3-brush system: Lowering/raising the 2 rear brushes and switching the brushes on/offPivoting the brushes in and out
      3. Raise/lower suction mouth
      4. Hydraulic system on/off
      5. With the optional 3-brush system: Brush reversal of the 3rd brush
      6. With the optional 3-brush system: Inclining/rolling the 2rd brush

        Note

        Operation with the right-hand joystick

      7. Water circulation function on/off
      8. Suction fan on/off

        Note

        The suction fan has an afterrun time of approx. 15 seconds after being switched off

      9. "eco" e functionSwitches the complete work program on. PTO, side brush, suction fan, fresh water, water circulation (recycling water)
      10. Water pump on/off

      Note

      The indicators in the switches light when the switches are switched on.

      1. Start the engine, see chapter Start motor.

      2. Switch on the hydraulic system.

      3. Set the desired engine speed.

      4. Switch on lower suction mouth.

      5. Set the side brush speed.

      6. Switch on the suction fan.

      7. Move the left-hand joystick forwards.

        The right and left brush arms are lowered and the brushes are switched on

        Adjust the sweeping width.

      8. Move the right-hand joystick forwards.

        The right side brush lowers and is switched on.

        Adjust the sweeping width (optional).

      9. When brushing dry, dusty waste:

      10. Switch on the water pump.

        Optional: Switch on the water circulation function if necessary.

      Emptying the waste container

      CAUTION

      Risk of tilting

      Only empty the waste container on a firm even subsurface.

      Maintain the safety distance while emptying on dumps or ramps.

      CAUTION

      Danger due to rolling away

      Set the travel direction lever to neutral for emptying.

      Apply parking brake.

      CAUTION

      Danger of injury

      Switch off the suction fan before emptying the waste container.

      CAUTION

      Risk of injury

      During the emptying process, persons and animals must not abide within the swivelling range of the waste container.

      CAUTION

      Crush hazard

      Never reach into the rod assembly for the emptying mechanism.

      1. Stop the vehicle.

      2. Apply the parking brake.

      3. Bring the travel direction lever into the neutral position (middle position).

      4. Set the switch lever to the "Waste container" position.

      5. Switch on the PTO.

      6. Lift the right side brush and switch it off by moving the left joystick to the right and then pushing it back.

      7. Lift the right side brush by moving the right joystick to the left and then pushing it back.

      8. Switch off the water pump.

      9. Wait 20 seconds.

      10. Switch off the suction fan.

      11. Actuate the toggle switch.

      12. Empty the waste container.

        Note

        Always raise the waste container fully to the end position.

      Regeneration process for vehicles with a diesel particle filter (DPF)

      The DPF collects soot particles that are burned off by increasing the emission temperature when the filter is clogged (regeneration).

      The regeneration process runs either automatically during working mode or driving mode but can also be started manually if required.

      The higher the speed when driving, or the greater the load, the less frequent the need for manual regeneration.

      Automatic regeneration

      In this mode the engine control unit controls the regeneration independently. A symbol is displayed in the upper symbol bar of the display when the regeneration process is being performed. The tool key in the service menu is used for switching between Automatic and Manual regeneration.

      Manual regeneration

      With Manual regeneration, the driver decides when the Diesel particle filter (DPF) regenerations process is performed. There are 5 stages for this.

      Manual regeneration - stage 1

      Stage 1 is triggered when the DPF has collected the maximum quantity of fine dust. A corresponding warning is emitted. If the driver has activated Automatic regeneration then this is started.

      A symbol is displayed in the upper symbol bar of the display.

      Manual regeneration - stage 2

      A flashing symbol is displayed in the upper symbol bar of the display when Automatic generation has not been performed or the engine control unit cannot perform this.

      Either automatic regeneration or "Parked regeneration" can be activated.

      Manual regeneration - stage 3

      A warning symbol in the upper symbol bar of the display notifies the driver that regeneration should be started immediately. Automatic regeneration is disabled, only "Parked regeneration" is permitted.

      The vehicle can only be moved at a limited speed.

      Manual regeneration - stage 4

      This type of regeneration can only be performed by service personnel. Automatic regeneration and "Parked regeneration" are disabled. The vehicle can only be moved forward at a limited speed.

      A warning symbol is visible on the display.

      Manual regeneration - stage 5

      Regeneration is no longer possible. A corresponding warning should be displayed in large format. "Parked regeneration" and automatic regeneration are disabled.

      The vehicle can only be moved forward at a limited speed.

      Parked regeneration

      "Parked regeneration" can only be performed when the following requirements are met:

      • Travel direction position: Neutral

      • Parking brake active

      • Engine control unit does not display any error codes

      • Accelerator not actuated

      Manual regeneration can be activated when these requirements are met.

      The parked regeneration process takes approx. 30 minutes.

      The seat cannot be vacated!

      Start regeneration

      WARNING

      Risk of burns

      During the regeneration process, exhaust gases up to a temperature of 600°C may be omitted.

      Do not start the regeneration process in combustible areas.

        Note

        Only interrupt the regeneration process in the case of an emergency.

        Note

        If the regeneration indicator on the display lights up during operation then a regeneration process must be started.

        Regeneration can be performed automatically or manually.

        Work can continue during Automatic regeneration.


      1. For manual cleaning ("Parked regeneration"), stop at suitable location within 15 minutes.

        Regeneration duration is approx. 30 minutes.

      2. Set the travel direction to the NEUTRAL position and do not press the accelerator pedal.

        The driver's seat can be vacated during this period.

      3. To start the regeneration process, first press function key F 10 (lower right key), then press F 1 for Automatic or F 2 for Manual cleaning.

      Note

      The engine speed increases noticeably during both types of cleaning. When cleaning has finished the indicator lamp goes out and the engine speed decreases again.

      Note

      The regeneration instructions above should suffice in most cases and more detailed descriptions are provided in the section "Faults with display".

      Winter use

      Frost protection

      1. Ensure there is enough antifreeze in the coolant.

      Sweeping system

      During winter use, the sweeping system and suction mouth must be disassembled and placed into storage.

      Working with the high-pressure cleaner (ex-factory option)

      Intended use

      Use the high-pressure cleaner only for the following activities:

      • Cleaning with the high-pressure jet without detergent (e.g. façades, park seats, garden paths).

      • Only operate the high-pressure cleaner with the flat jet nozzle provided.

      • This high-pressure cleaner is intended and tested for the exclusive use with the sweeper vacuum MC 130.

      Pressure relief valve

      When the water quantity is reduced via the pressure/quantity control on the trigger gun, the overflow valve opens and part of the water flows back to the suction side of the pump.

      Safety valve

      The safety valve opens when the permissible operating pressure is exceeded and the water flows back to the suction side of the pump.

      Device elements


      1. Trigger gun
      2. Pressure and quantity regulation
      3. Spray lance
      4. High-pressure hose connection
      5. Nozzle holder
      6. High-pressure hose storage compartment
      7. High-pressure hose
      8. Fastening high-pressure hose
      9. Fastening trigger gun
      10. Fastening trigger gun
      11. Trigger gun lever

      1. Water inlet from water reservoir
      2. Stop cock
      3. High-pressure cleaner hydraulic connection
      4. Water inlet for high-pressure pump

      Safety information

      Connection to a drinking water line

      WARNING

      Return flow of dirty water into the drinking water network

      Health risk

      Observe the regulations of your water supply company.

      According to applicable regulations, the device must never be used with the drinking water network without a system separator. Use a system separator from KÄRCHER or a system separator as per EN 12729 Type BA. Water that has flowed through a system separator is classified as undrinkable. Always connect the system separator to the water supply and never directly to the water connection on the device.

      Operation

      Before initial startup

      WARNING

      Risk of injury from high-pressure jet

      Do not direct the high-pressure jet at persons, animals, live electrical equipment or at the device itself.

      Protect the device high-pressure cleaner frost.

      ATTENTION

      Environmental pollution through oil

      Clean engines only at locations having an appropriate oil separator.

      Note

      Only nozzles of the sizes listed in the technical data may be used.

      If you have not already done so:

      1. Connect the high-pressure hose and spray lance.

      2. Connect the water supply hose and open the stop cock of the water inlet.

      Operation

      Note

      The high-pressure cleaner may be operated only at an engine speed of 1600 rpm and only in work mode.

      1. Check the water filling level and fill the water reservoir of the MC 130 if necessary.

      2. Open the stop cock of the water inlet.

      3. Put travel direction lever in the NEUTRAL position - centre position and start the motor.

      4. Remove the trigger gun and high-pressure hose from storage.

      5. Switch on the PTO work hydraulics.


      6. Press F1 function key on the display and switch on the high-pressure cleaner.

        Engine speed automatically increases to 1600 rpm.

        A "high pressure" symbol appears in the display.


        1. Switch the waste container high-pressure cleaner on and off
        2. Additional socket-outlet, 12 V
        3. Raise the waste container/attachment frame
        4. Lower the waste container/attachment frame
      7. Switch on the high-pressure cleaner with the switch next to the driver's seat.

      8. Unlock the trigger gun.

      9. Pull the trigger on the trigger gun and commence cleaning.

      10. Note

        For first use or when the water reservoir is empty, the high-pressure cleaner must be vented:

      11. Operate the high-pressure cleaner without the nozzle until there is no more air in the system.

      Shutting down

      1. Close the trigger gun.

      2. Switch off the high-pressure cleaner with the switch on the right of the driver's seat.

      3. Switch off the work hydraulics.

      4. Actuate the trigger gun until the device is depressurised.

      5. Actuate the safety lever of the trigger gun to prevent the gun trigger from being unintentionally triggered.

      6. Fasten and secure the trigger gun with spray lance and high-pressure hose in storage.

      7. Note

        If the high-pressure cleaner is not needed, for example during winter operation (spreading salt and other work):

      8. Blow out the system with compressed air - see chapter Frost protection.

      9. Remove the high-pressure gun with spray lance and high-pressure hose from the device.

      10. Take off the device cover (3 quick fasteners) and close the high-pressure output with the protective part intended for it.


        1. Lock
        2. Water inlet for high-pressure pump
        3. Water inlet from water reservoir
        4. Fixing the water supply hose
      11. Disconnect the water inlet at the GEKA connection.

      12. Close the water inlet for the high-pressure pump.

      13. Fix (store) the water supply hose of the water reservoir under the waste container.

      Care and service

      Each time before use

      1. Check all hydraulic hoses and connections for leaks.

      2. Check the high-pressure hose for damage (danger of bursting).

        <steptroubleshooting>

        Immediately replace a damaged high-pressure hose.



        </steptroubleshooting>
      3. Check the device (pump) for leaks.

        <steptroubleshooting>

        3 drops of water per minute are permissible and can leak out of the bottom of the appliance. Contact Customer Service in the case of more serious leaks.



        </steptroubleshooting>

      Weekly

      Note

      To read the oil level or clean the water screen, remove the device cover (3 quick fasteners).

      1. Read the oil level when the device is on a flat surface. The oil level must be in the middle of the sight glass.

        <steptroubleshooting>

        Contact Customer Service immediately if the oil is milky (water in oil).



        </steptroubleshooting>
      2. Clean the sieve in the water connection.

      3. Depressurise the device.

      4. Unscrew the cover with filter.

      5. Clean the filter with clean water or compressed air.

      Assemble in the reverse order.

      Annually or after 500 operating hours

      1. Changing oil.

        For oil quantity and type, see Technical data.

      2. Have the oil changed by Customer Service.

      Frost protection

      ATTENTION

      Danger of frost

      Incompletely emptied devices can be destroyed by frost.

      Completely empty the device and accessories.

      Protect the device from frost.

      1. Store the device in a frost-protected place.

      2. Note

        If frost-free storage is not possible:

      3. Close off the water inlet.

      4. Allow the device for run for a maximum of 1 minute until the pump and lines are empty.

      5. Blow the high-pressure pump, supply hose, water filter and high-pressure hose out with compressed air.

      Troubleshooting guide

      DANGER

      Risk of injury due to inadvertently starting up device and also due to electric shock.

      Switch off the device and remove the ignition key before performing any work.

      Have electrical components checked and repaired by the authorised Customer Service.

      In case of any malfunctions not mentioned in this chapter, contact the authorised Customer Service when in doubt or when you have been explicitly advised to do so.

      • Pump leakingUp to 3 drops of water per minute are permissible. 

      • Pump knocking 

      Pump leaking

      Up to 3 drops of water per minute are permissible.

      Remedy:

      • In case of more serious leaks, have the device checked by Customer Service.

      Pump knocking

      Remedy:

      • Check the water supply line for leaks.

      • Vent the device, see section "Venting the device".

      • Contact Customer Service if necessary.

      Device not running

      1. Switch on the work hydraulics and high-pressure switch.

      Device does not reach required pressure

      1. Fill the water reservoir.

      2. Clean the water inlet sieve, check the water supply.

      3. Check/replace the high-pressure nozzle.

      Technical data

      Hydraulic connection
      Supply from the hydraulic system of the MC 130
      Connection output
      kW
      4.5
      Water connection
      Water supply from the water reservoir of the MC 130
      Input temperature (max.)
      °C
      60
      Performance data
      Working pressure
      MPa
      7-15
      Nozzle size
      036
      Max. operating pressure
      MPa
      19
      Flow rate
      l/min
      10
      Recoil force of the trigger gun. (max.)
      N
      30
      Determined values in acc. with EN 60335-2-79
      Sound pressure level LpA
      dB(A)
      75
      K uncertaintypA
      dB(A)
      3
      Sound power level LWA + K uncertaintyWA
      dB(A)
      97
      Hand-arm vibration value
      m/s2
      1.6
      K uncertainty
      m/s2
      0.7
      Operating materials
      Oil volume
      l
      0.4
      Oil type
      SAE 15W-40
      Dimensions and weights
      Weight
      kg

      Installation declaration

      We hereby declare die technical documents according to EC Directive 2006/42/EC (+2009/127/EC) Annex VII Part B have been created for the incomplete machine described below and that this conforms to the following points of the directive:

      Annex I Points 1.1, 1.2, 1.3, 1.4, 1.5, 1.6 and 1.7. I Point 1.1,

      This declaration is invalidated by any changes made to the incomplete machine that are not approved by us.

      Product:
      Attachment kit
      High-pressure cleaner
      Type:
      2.851-952.7
      Harmonised standards used, based on:
      EN 60335–2–79

      Authorities can request the relevant documentation for the incomplete machine from the documentation supervisor. Documents are provided via email.

      Before commissioning or installation of the incomplete machine, it must be ensured that the complete machine into which the incomplete machine is installed conforms to the EC Machinery Directive 2006/42/EC (+2009/127/EC).

      Please refer to the EC Declaration of Conformity for the machine for more information on this.

      The signatories act on behalf of and with the authority of the company management.

       

      Documentation supervisor:

      S. Reiser

      Alfred Kärcher SE & Co. KG

      Alfred-Kärcher-Str. 28 - 40

      71364 Winnenden (Germany)

      Ph.: +49 7195 14-0

      Fax: +49 7195 14-2212

      Winnenden, 2017/07/18

      Working with the manual suction hose (ex-factory option)


      1. Filling nozzle, water reservoir
      2. Suction hose (125 mm)
      3. Lock
      4. Handle (adjustable)
      5. Switch leverPulled out: Vacuuming with the suction hosePressed in: Work in sweeping mode
      6. Manual suction pipe
      7. Cover
      8. Suction hose bracket
      9. Water hose stowage compartment
      10. Water hose

      Working with the manual suction hose

      1. Remove the manual suction hose from the stowage compartment.

      2. As necessary:

        Connected the water hose provided and open the stop cock lever on the handle.

        Close the dosing knobs in the cabin to prevent the emission of spray water for the suction mouth and sweeper jets, otherwise there will not be enough spray water for the manual suction hose.

      3. Pull out the switch lever into the "Vacuum with suction hose" position.

      Vacuuming with the manual suction hose

      1. Start the motor.

      2. Switch on the PTO (at the arm rest control panel).

      3. Switch on the blower.

      4. As necessary: Switch on the water pump at the control panel.

      5. Select the engine speed.

      6. Note

        The suction performance depends on the engine speed selected.

        1600 rpm - for light waste

        2200 rpm - for normal waste

        2500 rpm - for strong, heavy waste

      7. Hold the suction pipe by the handle (adjustable) and begin vacuuming.

      Storage of the manual suction hose

      1. Set the engine speed to 2200 rpm for installing the manual suction hose.

      2. When using the water hose: Switch off the water pump, disconnect the water hose and stop appropriately.

      3. Insert the suction pipe with handle, press against the cover and fasten in position.

      4. Note

        The vacuum pulls the suction pipe against the cover and the suction hose contracts. This is necessary to allow it to be stowed in the bracket.

      5. Press the rest of the suction hose into the bracket and press the flap closed until the latch engages.

      6. Switch off the blower.

      7. Press in the switch lever into the "Work in sweeping mode" position.

      Attachments

      Note

      Please read the attachment operating instructions before fitting an attachment.

      Attachments are optional and can be fitted to the front power lift (see chapter Front power lift (option)) or to the front or rear mounting frames.

      DANGER

      Danger due to change to vehicle's centre of gravity and to driving characteristics. When transporting fluids, sloshing motion may occur, which will then rock the vehicle.

      In the case of modifications, particularly when converting from winter to summer use and in the case of changes to load conditions, the driver must be prepared for the change in driving characteristics.

      WARNING

      Risk of crushing when attaching attachments

      Do not reach between the front power lift and the attachment.

      CAUTION

      Risk of burns from hot hydraulic couplings

      Wear protective gloves when disconnecting the hydraulic couplings.

      ATTENTION

       

      Wear suitable protective clothing, safety gloves and gloves when installing and removing attachments. This also applies during usage and application.

      Please contact your responsible dealer before fitting attachments that are not specifically intended for this vehicle. Your dealer will check if installation and use of these attachments is permitted on your vehicle. This is important for the safety of the driver and the vehicle and also for any warranty claims.

      Attachments that endanger the safety or stability of the vehicle may not be used.

      Coupling attachments to the vehicle

        ATTENTION

        Risk of damage

        Keep hydraulic connections clean.

        Clean the plug and coupling with a lint-free cloth before use.


        1. Coupling connector
        2. Coupling sleeve
        3. Ring
      1. Pull the ring of the coupling sleeve downwards and hold.

      2. Press the coupling connector of the attachment hydraulic hose into the coupling sleeve.

      3. Release the coupling ring. Check that it is securely engaged.

      4. To decouple, pull the ring downwards, hold it and pull out the hydraulic hose.

      Tow bar

      Note

      For permissible support load and trailer load, see chapter Technical data.

      Checking adjusting the attachment locking mechanism

      The locking mechanism secures the attachment devices (e.g. sweeper system, front power lift).

      CAUTION

      Danger of accident

      Check the locking mechanism for correct adjustment with each attachment.


        1. Locking lever
        2. Clamping nut
      1. Press the locking lever downwards.

        The lock is engaged beyond the dead point.

      2. Adjust the lock via the clamping nut.

      Ballasting the vehicle

      Note

      The front axle of the vehicle must always be loaded with at least 30% of the net weight of the vehicle, and the rear axle must always be loaded with at least 30% of the net weight of the vehicle.

      Before purchasing the attachment, check that these requirements are met by weighing the vehicle-attachment combination.

      The following data is required for determining the total weight, the axle loads, the tyre loading capacity and the required minimum ballast:

      • All weights in kg (weigh the vehicle if necessary)

      • All dimensions in meters (m)


      TL
      (kg)
      =
      Net weight of the vehicle
      *
      TV
      (kg)
      =
      Front axle load of the empty vehicle
      *
      TH
      (kg)
      =
      Rear axle load of the empty vehicle
      *
      GH
      (kg)
      =
      Total weight rear attachment / rear ballast
      **
      GV
      (kg)
      =
      Total weight of front attachment / front ballast
      **
      a
      (m)
      =
      Distance between front attachment (front ballast) centre of gravity and middle of front axle, max. = 0.86 m
      **
      ***
      b
      (m)
      =
      Wheelbase of the vehicle
      *
      ***
      c
      (m)
      =
      0.56
      d
      (m)
      =
      Distance between the centre of the equipment-side attachment point and the centre of gravity of the rear attachment / rear ballast
      **
      ***

      * See chapter "Technical data"

      ** See operating instructions of the attachment

      *** Measure

      Calculation of the minimum front ballast for rear-mounted attachments


      1. Enter the result into the table.

      Calculation of the minimum rear ballast for front-mounted attachments

      See the manufacturer's specifications for the value "x" or use a value of x = 0.45 if no specifications are available.


      1. Enter the result into the table.

      Calculation of the actual front axle load


      1. If the necessary minimum front ballast weight (GV min) is not reached with the front attachment (GV) then the weight of the front attachment must be increased to the minimum front ballast weight.

      2. Enter the actual calculated permissible front axle load and the permissible front axle load specified in the work machine operating instructions into the table.

      Calculation of the actual total weight


      1. If the necessary minimum rear ballast weight (GH min) is not reached with the rear attachment (GH), then the weight of the rear attachment must be increased to the minimum rear ballast weight.

      Calculation of the actual rear axle load


      1. Enter the result into the table.

      Waste container

      Attaching the waste container

        DANGER

        Risk of crushing when lowering/raising the waste container

        Maintain sufficient clearance to the waste container and the rollers on the parking supports.

        Maintain sufficient clearance to hazard zone and stop raising/lowering immediately when a person enters the hazard zone.

        ATTENTION

        Risk of injury and damage

        The dirt receptacle and fresh water tank are empty.

        Remove the waste container only on a level and smooth surface.


        1. Front parking support
        2. Rear parking support
        3. Lever for securing the parking supports
        4. Retaining clip
      1. The waste container must be secured on the parking supports for installation.

      2. Set the switchover valve to the attachment frame position.

      3. Drive the rear of the vehicle carefully under the waste container.

      4. Raise the attachment frame slowly until under the waste container.


        1. Hooks
        2. Attachment frame
      5. Hook the waste container onto the attachment frame using the retaining hooks.

      6. Continue raising the attachment frame until the load on the front parking supports is relieved.

        1. Lift the attachment frame only until the rollers of the front parking supports are approx. 20 mm in the air.

      7. Pull out the front parking supports. For this, pull the retainer to unlock and then press the lever.

      8. Completely lower the attachment frame together with the waste container.

      9. Pull out the rear parking supports. For this, pull the retainer to unlock and then press the lever.


        1. Waste container
        2. Retaining pins
        3. Locking pin
        4. Frame
        5. Hydraulic connection
      10. Push the retaining pin the of waste container in and secure with the locking pin.

      11. Connect electrical and hydraulic connections.


        1. Water connections
      12. Turn the steering wheel all the way to the right to provide better access to the connections on the articulated joint.

      13. Connect the water recycling hose.

      14. Connect the fresh water hose.

      15. Connect the high-pressure cleaner hose (optional).


        1. Suction hose
        2. Waste container
      16. Install the suction hose between the waste container and suction mouth.

      Removing the waste container

        DANGER

        Risk of crushing when lowering/raising the waste container

        Maintain sufficient clearance to the waste container and the rollers on the parking supports.

        Maintain sufficient clearance to hazard zone and stop raising/lowering immediately when a person enters the hazard zone.

        ATTENTION

        Risk of injury and damage

        Empty the waste container and water reservoir before removing

        Set the waste container down only on a level and smooth surface.


        1. Suction hose
        2. Waste container
      1. Turn the steering wheel all the way to the right to provide better access to the articulated joint.

      2. Disconnect and remove the suction hose from the waste container.


        1. Water connections
      3. Disconnect the hoses for water recycling, fresh water and the high-pressure cleaner (optional).

      4. Steer the vehicle straight ahead.


        1. Retaining pin for waste container with locking pin
        2. Rear parking supports
        3. Height adjustment with bolts and retaining clips
        4. Safety lever with retaining clips
      5. Open the locking pin for the waste container from the retaining pin and remove it.

      6. Pull out the retaining pin.

      7. Adjust the rear parking supports to an appropriate height and secure in this position.

        1. The corresponding height depends on the tyre type and the tyre pressure.

      8. Push in the rear parking supports all the way to the end stops and secure in this position. To do this, press the safety lever down and push in the supports as far as they will go. Then secure the safety lever with the retaining clip.

      9. Depressurise the hydraulic system, see chapter Depressurise the hydraulic system (pressure relief).

      10. Disconnect the electrical and hydraulic connections from the waste container.


        1. Front parking support
        2. Safety lever with retaining clips
        3. Brakes
      11. Set the switchover valve to the tilting attachment frame position. See chapter Waste container/attachment frame switchover.

      12. Raise the attachment frame with waste container.

      13. Push in the front parking supports as far as they will go and secure them. To do this, press the safety lever down and push in the supports as far as they will go. Then secure the safety lever with the retaining clip.

      14. Lower the attachment frame.

      15. Actuate the roller brakes on the front parking supports.

      16. Note

        The waste container now stands free on the parking supports.

      17. Drive the rear of the vehicle carefully out from under the waste container.

      Sweeping system

      Removing the sweeping system

      A changing carriage is required for attaching/removing the sweeper system.

      Note

      Optional accessory, order no. 2.852-065.0.

      1. Stop the vehicle on level, solid ground and secure it against rolling away.

      2. Raise the side brushes and extend both side brushes outwards.


        1. Brush system unlocked lever position
        2. Brush system locked lever position
        3. Vehicle front

        1. Rod

        2. Locking lever

      3. Unlock the sweeping system by inserting the rod and pulling the locking lever upwards.

        The rod needed for this is clamped in a holder between the driver's seat and passenger seat.


      4. Use the lift truck to move the changing carriage centrally inwards as far as it will go.

        Move the last distance (centring process) faster.

      5. Note

        Risk of damage! Watch out for cables and hoses.

      6. Raise the lift truck until the changing carriage makes contact with the sweeper system.


        1. Side brush arm
        2. End stop
      7. Retract both side brush arms.

      8. Check the side brush arms for correct seating.


      9. Depressurise the hydraulic system. See chapter Depressurise the hydraulic system (pressure relief).

      10. Set the ignition to position 1 in working mode (do not start the engine).

        The brushes lower and the hydraulic system depressurises.

      11. Disconnect all connections and joints.

      12. Remove the suction hose between the waste container and suction mouth.

      13. Disconnect the (thick) water hose.

      14. Move the sweeper system out using the lift truck.


        1. Storage box
        2. Cables and hoses
      15. Place the cables and hoses in the storage boxes.

      16. Park the sweeper system in a safe place.

      17. Extend the lift truck.

      Installing the sweeping system


        1. Signal plug for attachment device detection
        2. Left side brush connections (hydraulics and water)
        3. Sweeping system lock
        4. Right side brush connections (hydraulics and water)
      1. Stop the vehicle on level, solid ground and secure it against rolling away.

      2. Attach the sweeper system to the vehicle in the reverse sequence.

      3. Lock the sweeper system (lever down).

      4. Check the locking, see chapter Checking adjusting the attachment locking mechanism.

      5. Depressurise the hydraulic system. See chapter Depressurise the hydraulic system (pressure relief).

      6. Connect the hydraulic hoses to the couplings.

      Front power lift (option)

      Various different attachment devices can be attached to the front power lifter using a 3-point mounting.

      A changing carriage is required for attaching/removing the front power lift.

      Note

      Optional accessory, order no. 2.852-067.0.

      Installing the front power lift

      1. Stop the vehicle on level, solid ground and secure it against rolling away.


        1. Locking lever
        2. Vehicle mounting frame
        3. Front power lift mounting
      2. Move the locking lever upwards.

      3. Use the lift truck to position the front power lift centrally in front of the vehicle.


      4. Insert the front power lift into the mounting frame on the vehicle, all the way to the end stop.


        1. Locking lever
      5. Move the locking lever downwards.

      6. Check the locking, see chapter Checking adjusting the attachment locking mechanism.

      7. Lower and retract the lift truck.


      8. Depressurise the hydraulic system. See chapter Depressurise the hydraulic system (pressure relief).

      9. Connect the hydraulic hoses to the couplings.

      Removing the front power lift

      1. Raise the front power lift.


        1. Changing carriage mounting
        2. Front power lift frame
      2. Use a lift truck to move the changing carriage under the front power lift.

        1. Raise the lift truck.

        2. Make sure that the frame of the front power lift is securely seated in the mounting of the removable frame.

      3. Depressurise the front hydraulic system (pressure relief).

      4. Release the hydraulic hoses.

        1. Fasten the hydraulic hoses to the front power lift with cable ties.

      5. Open the lock on both sides of the vehicle, see chapter “Opening/closing the lock”.

      6. Use a lift truck to move the front power lift out of the vehicle mounting frame.

      7. Set down the front power lift in a safe place.

      2-brush sweeping system attachment kit (pulled)

      Installing the sweeping system

      The pallet on which the sweeper system is delivered is also used as a mounting aid for attachment/removal.


        1. Pallet
        2. 2-brush sweeping system
        3. Suction mouth installed
        4. Locking lever in the upper position (open)
        5. Holder on the vehicle
      1. Move the lift truck under the pallet with the positioned sweeper system.

      2. Pull the locking lever upwards.

      3. Move the sweeper system into the holder on the vehicle and position it approximately 10 cm in front of the vehicle.

      4. Connect the hydraulic hoses, paying attention to the colour coding.

        The connection assignments are described in a later chapter

      5. Connect the water hoses.

      6. Insert the device detection connector at the vehicle.

      7. Insert the sweeper system into the vehicle mounting bracket, all the way to the end stop.

      8. Lock the sweeper system by pressing the locking lever down (using the curved rod).

      9. The locking mechanism must be adjusted correctly via the adjusting nuts when the system is attached for the first time or transferred to another vehicle. When correctly adjusted, the locking mechanism must engage when pressed down beyond the dead point.

      10. Attach the side brushes.

      View of the device for a 2-brush sweeping system


        1. 2-brush sweeping system
        2. Locking lever
        3. Device detection plug
        4. Hydraulic connection and water connection
        5. Side brushes
      1. Operation of the 2-brush sweeper system is described in a later chapter.

      Connecting the high-pressure hoses and water hoses


        1. Brush PTO
        2. Pivot suction mouth/sweeping brush
        3. Raise/lower sweeping brush
        4. Brush PTO
        5. Right-hand water connection
        6. Left-hand water connection
      1. Plug in the hydraulic hoses according to the colour coding.

      2. Plug in the water hoses at the left and right sides.

      Operation

      Control assignments for a vacuum sweeper with a 2-brush sweeper system (pulled)

      Note

      The indicators in the switches light when the switches are switched on.


      1. Left joystick
        1. Joystick forwards: Lower the brush arms simultaneously and switch on the side brushes

        2. Joystick backwards: Raise the brush arms simultaneously and switch off the side brushes

        3. Joystick to the left/right: Pivot the brush arms simultaneously

      2. Right joystickButton is not used
      3. Raise/lower suction mouth
      4. Hydraulic system on/off
      5. Button is not used
      6. Button is not used
      7. Water circulation function on/off (recycling water)
      8. Suction fan on/off
      9. ECO functionSwitches the complete work program on.PTO (side brushes, suction fan), fresh water, water circulation (recycling water)
      10. Water pump on/off
      (A)
      Sweeping brush speed selection, common for the left-hand and right-hand sides
      (B)
      Button is not used
      (C)
      Engine speed
      Press to adjust the values

      Note

      The suction power depends on the set engine speed.

      • 1600 rpm light waste

      • 2200 rpm normal soiling

      • 2500 rpm strong, heavy soiling

      (D)
      Not used
      (E)
      Left-hand and right-hand side brush contact pressure button
      (F)
      Save button
      Press to save adjusted values or programs
      (G)
      Rotary knob
      Press to change the adjusted values

      Switching over to the 2-brush sweeping system (pulled):

      1. Switch on the ignition.

      2. Press F10 on the vehicle display.

      3. Use F5 to select a pulled sweeper system.

      Brush contact pressure

      A green bar in the display indicates a reduction in the brush contact pressure.

      A red bar indicates an increase in the brush contact pressure.

      Care work

      1. The existing lubrication points (grease nipples) are labelled.

        Lubricate daily with multi-purpose grease.

      2. Check the sweeping brushes for tangled cords and straps and remove as necessary.

      3. Keep the hydraulic connections clean and check for leaks once a week.

      4. Check the sweeping brushes for wear and damage and replace if necessary.

      Adjusting the sweeping area


      1. Adjust the sweeping area as shown in the illustration.

        Right: 9 am- 2 pm

        Right-hand side: 10 am- 3 pm

      2. Adjusting the side inclination


        1. Screw 1
        2. Screw 2
      3. Unscrew the screws.

      4. Adjust the side inclination via the rotation point of screw 1.

      5. Tighten the screws.

      6. Adjusting the head inclination forwards


        1. Lock nut
        2. Hexagon head
      7. Unscrew the counternut.

      8. Adjusting the head inclination via the hexagon.

      9. Tighten the counternut.

      10. Adjusting the brush contact pressure

      11. The brush system has a hydraulic brush contact pressure relief system.

      Storage

      WARNING

      Risk of injury and damage

      Note the weight of the device.

      ATTENTION

      Risk of damage

      Store the attachment kit in a protected, level and dry place. Ensure that the sweeping brushes are not loaded.

      1. Store the sweeping system that has been removed from the vehicle on the changing carriage.

      2. Ensure that the sweeping brushes are not loaded during attachment to the vehicle.

      Technical data

      Dimensions and weights
      2-brush sweeping system
      (pulled)
      Length
      950 mm
      Width
      1250 mm
      Height
      750 mm
      Weight (transport weight)
      115 kg

      Removing the sweeping system

      Remove the sweeper system in the reverse sequence to the attachment procedure. Set the sweeping system down on the pallet. Remove the sweeping brushes first.

      Always first depressurise the system before disconnecting the hydraulic hoses, see the corresponding section in the vehicle operating instructions.

      3-brush sweeping system attachment kit (front brush)

      Installing the sweeping system

      The pallet on which the sweeper system is delivered is also used as a mounting aid for attachment/removal.


        1. Pallet
        2. Sweeping system
      1. Move the lift truck under the pallet with the positioned sweeper system.


        1. Holder on the vehicle
        2. Suction mouth installed
        3. Sweeping system
        4. Pallet
      2. Pull the locking lever upwards.

      3. Position the sweeper system approximately 10 cm in front of the vehicle.

      4. Connect the hydraulic hoses, paying attention to the colour coding.

        The connection assignments are described in a later chapter

      5. Connect the water hoses.

      6. Plugging in the electrical socket plug connection on the vehicle.

      7. Insert the sweeper system into the vehicle mounting bracket, all the way to the end stop.

      8. Lock the sweeper system by pressing the locking lever down (using the curved rod).

      9. The locking mechanism must be adjusted correctly via the adjusting nuts when the system is attached for the first time or transferred to another vehicle. When correctly adjusted, the locking mechanism must engage when pressed down beyond the dead point.

      10. Attach the side brushes and front brush.

      View of the device for a 3-brush sweeping system


        1. Front brush
        2. Front brush arm
        3. 2-brush sweeping system
        4. Slide
        5. Device detection plug
      1. Operation of the sweeper system is described in a later chapter.

      Connecting the high-pressure hoses and water hoses


        1. Brush PTO
        2. Tilt/roll front brush
        3. Raise/lower front brush
        4. Leakage oil
        5. Pivot suction mouth/sweeping brush
        6. Raise/lower sweeping brush
        7. Pivot front brush
        8. PTO 80 l/min
        9. Brush PTO
        10. Right-hand water connection
        11. Left-hand water connection
      1. Plug in the hydraulic hoses according to the colour coding.

      2. Plug in the water hoses at the left and right sides.

      Operation

      Control assignments for a vacuum sweeper with a front brush sweeper system

      Note

      The indicators in the switches light when the switches are switched on.


      1. Left joystick for controlling the front brush
        1. Joystick forwards: Front brush lowers and switches on

          Note

          Increase the contact pressure in the case of heavy soiling

        2. Joystick backwards: Front brush raises and switches off

        3. Joystick to the left/right: Front brush moves to the left/right

      2. Right joystick for controlling the sweeping brush
        1. Joystick forwards: Lower the brush arms simultaneously and switch on the side brushes

        2. Joystick backwards: Raise the brush arms simultaneously and switch off the side brushes

        3. Joystick to the left/right: Pivot the brush arms simultaneously

      3. Raise/lower suction mouth
      4. Hydraulic system on/off
      5. Front brush rotation direction reversal
      6. When activated: Tilt/roll the front brush with the right joystick
      7. Water circulation function on/off (recycling water)
      8. Suction fan on/off
      9. ECO function
      10. Water pump on/off
      (A)
      Front brush rotary speed selection
      (B)
      Sweeping brush rotary speed selection
      (C)
      Engine speed
      Press to adjust the values

      Note

      The suction power depends on the set engine speed.

      • 1600 rpm light waste

      • 2200 rpm normal soiling

      • 2500 rpm strong, heavy soiling

      (D)
      Sweeping brush load relief
      (E)
      Front brush load relief/pressure
      (F)
      Save button
      Press to save adjusted values or programs
      (G)
      Rotary knob
      Press to change the adjusted values

      Brush contact pressure

      A green bar in the display indicates a reduction in the brush contact pressure.

      A red bar indicates an increase in the brush contact pressure.

      Using the weed brush

      The front brush must be secured in the desired position when using the device as a weed brush.

      Three positions are possible.


        1. Travel direction
        2. Right position
        3. Front position
        4. Left position
      1. Secure the desired working position with bolts and spring pins. See chapter Transport lock.

      2. Press the Change of rotation direction button when working in the Left position.

      Transport lock

      The front brush must be secured when driving on public roads (transport journeys).


        1. Bolt
        2. Spring pin
      1. Move the front brush carriage all the way to the left.

      2. Secure the front brush in the corresponding position using a pin and spring pin.

      Care work

      Further information can be found in the operating instructions for the vehicle.

      Maintenance and care of the sweeping unit

      1. Check the front brush and sweeping brush for tangled cords and straps and remove as necessary.

      2. Keep the hydraulic connections clean and check for leaks once a week.

      3. Check the front brush and sweeping brush for wear and tear and replace if necessary.

      Maintenance and care of the bearings/linear unit

      CAUTION

      Malfunction or risk of damage

      The bearing units are self-lubricating dry bearings and must never be lubricated with any lubricant.

      Brake cleaners, lubricants or other cleaners can corrode and destroy the bearing foil. Check the bearing foil for wear and damage and replace if necessary.

      1. The existing lubrication points (grease nipples) are labelled.

        Lubricate daily with multi-purpose grease.

      2. Clean the entire linear unit with water or brine. Cleaning with a high pressure cleaner is not a problem.

      Maintenance and care of the chain

      ATTENTION

      Notes on lubricating the chain

      When lubricating the chain, make sure that no lubricant gets onto the rails of the linear unit. Should this happen due to carelessness, they must be cleaned and free of grease before initial startup.

      Never use stains or acids to clean the chain.

      1. Inspect the chain at least once a month. During the inspection, clean the chain, tension the chain drive and lubricate it.

      2. The chains can be cleaned with rags or brushes. Stubborn dirt can be loosened with petroleum or benzine. Apply new, suitable corrosion protection immediately after using grease-dissolving media.

      3. The chain drive may only be tensioned by Kärcher Service.

      4. Regular lubrication extends the service life. Lubricate the chain with relubricant VP8 FoodPlus Spay from IWIS.

        Note that the lubricant must get into the chain joint. This means that it has to get between the protective roller and the bushing, and also between the inner and outer plates to the pins and bushing

      5. If you notice a lack of lubrication in the form of increased noise, stiff joints or fretting corrosion in the joints, we recommend the following procedure.

        Clean the chain with a very low viscosity oil. This flushes fretting corrosion, old lubricant and other dirt from the joint. When the chain has been cleaned, lubricate it with a suitable lubricant as described above.

      Adjusting the sweeping area


      1. Adjust the sweeping area as shown in the illustration.

        Right: 9 am- 2 pm

        Right-hand side: 10 am- 3 pm

      2. Adjusting the side inclination


        1. Screw 1
        2. Screw 2
      3. Unscrew the screws.

      4. Adjust the side inclination via the rotation point of screw 1.

      5. Tighten the screws.

      6. Adjusting the head inclination forwards


        1. Lock nut
        2. Hexagon
      7. Unscrew the counternut.

      8. Adjusting the head inclination via the hexagon.

      9. Tighten the counternut.

      10. Adjusting the brush contact pressure

      11. The brush system has a hydraulic brush contact pressure adjustment system.

      Storage

      WARNING

      Risk of injury and damage

      Note the weight of the device.

      ATTENTION

      Risk of damage

      Store the attachment kit in a protected, level and dry place. Ensure that the sweeping brushes are not loaded.

      1. Store the sweeping system that has been removed from the vehicle on the changing carriage.

      2. Ensure that the sweeping brushes are not loaded during attachment to the vehicle.

      Technical data

      Dimensions and weights
      3-brush sweeper system
      Length
      1800 mm
      Width
      1250 mm
      Height
      850 mm
      Weight (transport weight)
      285 kg

      Removing the sweeping system

      Remove the sweeper system in the reverse sequence to the attachment procedure. Set the sweeping system down on the pallet. Remove the sweeping brushes first.

      Always first depressurise the system before disconnecting the hydraulic hoses, see the corresponding section in the vehicle operating instructions.

      Transport

      Loading the vehicle

      DANGER

      Risk of injury due to incorrect transport

      Mind the weight of the vehicle.

      Slowly and carefully drive the vehicle onto the transport vehicle.

      ATTENTION

      Damage to vehicle

      Do not load the vehicle with the crane.

      Do not use a forklift.

      1. Slowly drive the vehicle onto the transport vehicle.

      Note

      If the vehicle is not ready for running, see Chapter Towing the vehicle.

      Fastening the transport lock to the articulated joint


        1. Bolt with safety cotter
        2. Transport lock
        3. Transport lock storage
      1. Pull out the safety cotters.

      2. Pull out both bolts.

      3. Remove the transport lock out from storage.

      4. Attach the transport lock.

      5. Insert the bolts.

      6. Lock the bolts with safety cotters.

      Securing the vehicle

      WARNING

      Danger of accident

      Secure the vehicle against slipping during transport.


      1. Park the vehicle.

      2. Secure the vehicle with lashing straps on both sides at the illustrated lashing points.

      Note

      If the vehicle with waste container is loaded in reverse for transport, the cover of the waste container must be additionally secured with a strap to prevent it from opening.

      Towing the vehicle

      Fitting the towing eye

        Note

        The towing eye with retaining pin and locking pin are located in a storage compartment under the passenger seat.


        1. Towing eye
        2. Retaining pins
        3. Locking pin
        4. Locking pin for bolt
        5. Bolt
      1. Open the storage compartment under the passenger seat and remove the towing eye.


        1. Retaining pin with split pin
        2. Towing eye
        3. Vehicle chassis
        4. Bolt
        5. Locking pin
      2. Attach the towing eye at the front of the vehicle chassis on the right-hand side.

      3. Insert the retaining pin into the towing eye and secure with the locking pin.

      Fitting the towing eye

        Note

        The towing hook for MC 130 advanced is stored behind the passenger seat on a special holder along with the safety bolts and safety bracket.


        1. Towing eye
        2. Safety bolt with safety bracket
        3. Safety chain with safety bracket
        4. Towing bolt
        5. Holder for towing eyeAttached behind the passenger seat
      1. Remove the towing eye with locking pin and safety bracket from the holder.


        1. Locking pin with safety bracket
        2. Towing eye
        3. Retaining pin with split pin
      2. Attach the towing eye to the front of the vehicle frame.

      3. Insert the retaining pin into the towing eye and secure with the locking pin.

      Towing the vehicle

      CAUTION

      Risk of damage due to incorrect towing

      Only tow the vehicle away at walking speed.

      Start up the towing vehicle slowly without jolting.

      Fasten the towing rope or towing bar to the towing catch only.

      Make sure the steering is working.

      1. Release the parking brake spring actuator.


        1. Bypass valves
      2. Unscrew the bypass valves 3 revolutions (width across flats 24 mm).

      3. Attach a towing bar or towing rope to the towing eye.

      4. Pull the vehicle slowly onto the transporting vehicle.

      5. Close the parking brake spring actuator and bypass valves.

      Care and maintenance

      General notes

      DANGER

      Crush hazard

      When working under raised attachments, ensure these are always mechanically locked (shimming).

      1. Before you clean and service the vehicle, or exchange parts or adjust them to a different function, switch off the motor and remove the ignition key.

      2. Check if your radio is secured with a radio code before disconnecting the battery.

      3. Disconnect the battery before working on the electrical system.

      4. Repairs may only be carried out by authorised customer service centres or by qualified staff in this area who are familiar with all relevant safety instructions.

      5. Any welding work on the vehicle or attachments is only permitted by authorised Kärcher Customer Service.

      Service indicator

      The service indicator lights up when the respective maintenance needs to be done.

      The service indicator flashes on the display:

      • after 50 operating hours when the initial inspection needs to be performed.

      • Next service after 250 operating hours.

      • Then every 500 operating hours.

      Note

      The service indicator must be reset by the Customer Service.

      Maintenance intervals

      Note

      In order to preserve warranty claims, all servicing and maintenance work during the warranty period has to be performed by an authorised Kärcher Customer Service, in accordance with the inspection check list.

      • Daily before starting operation, see chapter Safety checks before startup.

      • Lubricate all bearings after washing the vehicle.

      • If necessary have the safety checks according to the applicable local regulations performed by the Customer Service department.

      • The intervals for inspection and maintenance work to be performed by the customer are listed in the following table.

        Additional maintenance work is to be carried out by the Customer Service department in accordance with the inspection checklist after 250, 500 (annually), 1000, 1500 or 2000 operating hours. Please inform the Customer Service department in time.

      Vehicle maintenance plan

      Daily
      Weekly
      Lubricate all bearings specified in the lubrication plan.
      (8h)
      Check all Bowden cables and moving parts for freedom of movement.
      X
      Check the side brushes and suction mouth for wear and tangled pieces of tape (for sweepers).
      X
      If the device has been operated with the water circulation system switched off (option), clean the filter and valve of the water circulation system to ensure reliable operation of the water circulation system and prevent damage.
      X
      Check the rollers at the suction mouth for freedom of movement (for sweepers).
      X
      Check the spray pattern of the brush irrigation spray nozzles and in the suction mouth. Clean or replace the nozzles if necessary (for sweepers).
      X
      Check all hoses and cable clamps.
      X
      Check the coolant hoses.
      X
      Clean the cooler fins on the water cooler, oil cooler and air-conditioning system.
      X
      Check the V-belts and V-belt tension.
      X
      Check that the parking brake functions correctly and is correctly adjusted.
      X
      Checking the pedals for correct functionality
      X
      Check the engine air filter.
      X
      Clean cooler grille.
      X
      Check the air-conditioning system.
      X
      Check the exhaust system.
      X
      Clean the blower chamber.
      X*
      Clean the waste container and cover.
      X*
      * several times daily in the case of heavy soiling

      Vehicle lubrication plan



      Lubrication point
      Number of lubrication points
      Lubrication interval
      1
      Front power lifter slew bearing and lifting cylinder
      1 each
      • Every 8 h

      2
      Articulated steering at centre of vehicle
      2
      • Every 8 h

      • maintenance-free (optional)

      3
      Steering cylinder
      2
      • Every 8 h

      • maintenance-free (optional)

      4
      Lower articulated joint bearing
      1
      • Every 8 h

      • maintenance-free (optional)

      5
      Lifting cylinder
      4
      • Every 25 h

      6
      Lifting platform
      2
      • Every 8 h

      7
      Accelerator pedal
      1
      • Every 100 h

      8
      Brake pedal deflection lever
      1
      • Every 100 h

      ATTENTION

      Malfunctions

      Keep the V-belt clean and free of grease.

      1. Use high-grade multi-purpose grease.

      2. Lubricate the grease nipples in accordance with the lubricating intervals (Table) using a grease gun.

      Sweeping system lubrication plan


      Lubrication point
      Number of lubrication points
      Lubrication interval
      1
      Brush head lifting arm axle
      1 each
      Every 8 h
      2
      Cylinder lifting arm axle
      1 each
      Every 8 h
      3
      Swivel bearing lifting arm axle
      1 each
      Every 8 h
      4
      Swivel bearing cylinder axle
      1 each
      Every 8 h

      ATTENTION

      Malfunctions

      Keep the V-belt clean and free of grease.

      1. Use high-grade multi-purpose grease.

      2. Lubricate the grease nipples in accordance with the lubricating intervals (Table) using a grease gun.


      Lubrication point
      Number of lubrication points
      Lubrication interval
      1
      Swivelling cylinder lifting arm axle
      1 each
      Every 8 h
      2
      Swivel bearing base support axle
      1 each
      Every 8 h
      3
      Suction mouth cylinder support
      1
      Every 8 h
      4
      Suction mouth cylinder basic body
      1
      Every 8 h
      5
      Swivelling cylinder base support axle
      1
      Every 8 h
      6
      Swivelling cylinder base support axle
      1
      Every 8 h

      Preparing for maintenance work

      1. Park the vehicle on a level surface.

      2. Switch off the suction fan.

      3. Lower the side brushes.

      4. Apply the parking brake.

      5. Secure the vehicle against rolling away.

      6. Switch off the ignition and remove the ignition key.

      Maintenance work

      General safety instructions

      DANGER

      Risk of fatal injury from flowing road traffic

      Bring the vehicle out of the hazard zone of flowing road traffic before starting any repair work.

      Switch on the warning flashers.

      Erect a warning triangle.

      Don warning clothing.

      WARNING

      Risk of injury and damage

      Engine continues to run after switch-off.

      Wait 5 seconds after switching off the engine.

      Be sure to keep away from the working area during this period.

      CAUTION

      Risk of damage through incorrect cleaning

      The articulated joint, tyres, radiator fins, hydraulic hoses and valves, seals, electrical and electronic components must not be cleaned using a high-pressure cleaner.

      Observe the respective safety regulations when cleaning the vehicle with a high-pressure cleaner.

      Do not use aggressive cleaning agents.

      Wash the vehicle only when the engine is switched off to protect the air filter.

      WARNING

      Risk of injury and damage

      The vehicle may start up unexpectedly.

      Always remove the ignition key and disconnect the battery before performing any maintenance or cleaning work.

      WARNING

      Risk of injury and damage

      Maintenance work on the hydraulic system may only be performed by specially trained personnel.

      CAUTION

      Risk of injury and damage

      Always secure the tipping mechanism.

      DANGER

      Danger of injury

      Fully tip the waste container and lower the brush system/attachment unit to relieve the hydraulic system of pressure during all maintenance work.

      The waste container can pivot to the rear. Always completely lower the waste container to the end position before performing work underneath the waste container.

      The waste container can lower unintentionally. Perform work on the turbine only when the waste container is fully raised.

      CAUTION

      Danger of burns

      Allow the vehicle to cool down sufficiently.

      Do not touch any hot components of the hydraulic system, hydrostatic drive motor, internal combustion engine or the exhaust system.

      ATTENTION

      Environmental pollution

      Do not allow fluids such as engine oil, hydraulic oil, brake fluid, diesel or coolants to flow into the ground. Please protect the environment and dispose of liquids in an environmentally-friendly manner.

      Securing the raised waste container

      WARNING

      Risk of injury and damage

      Always secure the waste container when working with a raised waste container.


        1. Retaining pins
        2. Locking pin
        3. Storage for safety bolts with safety bracket (2x)
        4. Secured position (1x right, 1x left)
      1. When the waste container is raised, use safety bolts and secure with the safety brackets (2x).

      Securing the tipping device


        1. Piston rod
        2. Locking pin
        3. Safety bracket
        4. Safety bracket mount
      1. Raise the tipping device all the way.

      2. Open the locking pin.

      3. Remove the support from the bracket.

      4. Insert the bracket.

      5. Fit the locking pin.

      Note

      Locking pins can be applied to the left and right piston rods.

      Lowering the tipping device

        ATTENTION

        Damage to the suction hose

        When lowering the tilting frame, make sure that the suction hose goes into its guide properly.


        1. Suction hose
      1. Lower the tilting frame after removing the safety support.

      2. If necessary, manually insert the suction hose into the guide.

      Removing the side cladding

      WARNING

      Risk of burns!

      Allow the vehicle to cool down sufficiently before removing any panels.


        1. Side panel latches
        2. Side panel
        3. Switchover valve cover
      1. Remove the switchover valve cover.

      2. Set the switch lever to the "Lifting platform" position, see chapter Waste container/attachment frame switchover.

      3. Raise the lifting platform approx. 15 cm.

      4. Open both side cladding locks.

      5. Lift the side cladding upwards and take it off sideways.

      Note

      Installation is performed in reverse sequence.

      Removing/installing the radiator protective grille


      1. Lift the radiator protective grille upwards.

      2. Pull out the lower part.

      3. Remove the radiator protective grille downwards.

      Note

      Engage the radiator protective grille at the bottom, then snap shut at the top.

      Checking the coolant level and topping up the coolant

      CAUTION

      Risk of burns on account of hot components

      Do not open or touch the radiator or parts of the cooling system while the motor is hot.

      ATTENTION

      Damage to property due to incorrect coolant

      Only top up coolant when the motor is cool.

      Use water-based anti-freeze.

      Do not mix different anti-freeze types.

      Only used softened water.

      For coolant refer to chapter Technical data.


        1. Cover
        2. Upper filling level marking
        3. Expansion reservoir
        4. Lower filling level marking
      1. Check the filling level when the engine is cold.

      2. Remove the left side panel.

      3. Check the filling level in the expansion reservoir.

        Note

        The coolant level must be between the upper and lower markings.

      4. Top up the coolant if necessary.

      5. Also check the filling level in the radiator, see chapter Topping up the coolant in the radiator.

      6. If the expansion reservoir is totally empty, top up the radiator first.

      Checking the hydraulic oil level and topping up the hydraulic oil


        1. Hydraulic fluid
        2. MIN oil level
        3. MAX oil level
      1. Check the hydraulic oil level.

        Note

        The hydraulic fluid must be between the upper and lower markings.

      2. Top up the hydraulic oil if necessary.

        Note

        Lacking hydraulic oil can be topped up using a special accessory tool connected to the leakage coupling on the vehicle. If required, request the order no. at Kärcher or have Kärcher Customer Service do the topping up.

        For the hydraulic oil grade, see chapter Technical data.

      Topping up the coolant in the radiator

      CAUTION

      Risk of burns on account of hot components

      Do not open or touch the radiator or parts of the cooling system while the motor is hot.

      ATTENTION

      Damage to property due to incorrect coolant

      Only top up coolant when the motor is cool.

      Use water-based anti-freeze.

      Do not mix different anti-freeze types.

      Only used softened water.

      For coolant refer to chapter Technical data.

      1. Remove the waste container, see chapter Removing the waste container


        1. Radiator cap cover
        2. Radiator cap
      2. Tilt up the radiator cap cover.

      3. Turn the radiator cap one click and allow the pressure in the radiator to release.

      4. Unscrew the radiator cap when the radiator has depressurised.

      5. Slowly fill the radiator all the way to the top without air bubbles.

      6. Screw the radiator cap on tight.

      7. Refill the coolant expansion reservoir. See chapter Checking the coolant level and topping up the coolant.

      8. Reattach the panel.

      Installing/removing the battery

      DANGER

      Danger of injury

      Observe the safety regulations on the handling of batteries.


      1. Minus terminal
      2. Plus terminal
      3. Support
      1. Fit the battery into the battery holder.

      2. Screw the bracket on the battery base tight.

      3. Connect the terminal clamp (red cable) to the plus terminal (+).

      4. Connect the terminal clamp (black cable) to the minus terminal (-).

      5. Plug the cover caps onto the terminal clamps.

      CAUTION

      Always disconnect the minus terminal first when removing the battery.

      Check that the battery terminals and terminal clamps are protected with a sufficient quantity of terminal grease.

      Charging the battery

      DANGER

      Risk of injury!

      Only charge the battery with the appropriate charger.

      Observe the safety instructions on the handling of batteries.

      Follow the operating instructions of the charger manufacturer.

      1. Disconnect the minus terminal at the battery.

      2. Connect the charger to the battery.

      3. Insert the mains plug and switch on the charger.

      4. Charge the battery with as small a charging current as possible.

      5. After charging, first disconnect the charger from the mains and then from the battery (minus pole first).

      6. Reconnect the battery.

      Clean/replace the air filter (MC 130 plus)


        1. Lock
        2. Air filter housing
        3. Wing screw
      1. Remove the right-hand side motor cladding.

      2. Unscrew the wing screw approx. 2 turns

      3. Pivot the complete air filter unit outwards as far as it will go.

      4. Screw the wing screw tight.

      5. Open the locks (3x) on the air filter housing.

      6. Remove the air filter housing.


        1. Air filter housing
        2. Filter cartridge
        3. Safety cartridge
      7. Pull out the filter cartridge and safety cartridge.

      8. Clean the entire interior of the air filter housing.

      9. Knock the dust out of the filter cartridge on a hard surface.

        Do not blow out the filter cartridge with compressed air.

      10. Replace the safety cartridge with a new one.

        Do not re-use a used safety cartridge.

      11. Check that the filter cartridge and sealing surfaces are clean and undamaged.

        Replace a heavily soiled or damaged filter cartridge with a new one.

      12. After assembly, pivot the complete air filter unit inwards and tighten it using the wing screw.

      Changing the dust filter on the outer cabin


        1. Cover
        2. Dust filter

          Note

          Fine filter filter grade F8 (available as option)

      1. Unscrew the 6 screws for the cover.

      2. Remove the cover.

      3. Take out the dust filter.

      4. Blow out the slightly contaminated dust filter using compressed air (reduced pressure). Renew severely contaminated dust filter.

      5. Insert the new or cleaned filter.

      Replace the dust filter in the cab interior


        1. Driver's seat
        2. Dust filter
        3. Passenger seat
      1. Push both seats forwards.

      2. Remove the dust filter.

      3. Check/clean the dust filter, replace if necessary.

      Note

      Ensure the correct mounting position on re-installation.

      Changing a wheel

      DANGER

      Risk of fatal injury from flowing road traffic

      Bring the vehicle out of the hazard zone of flowing road traffic before starting any repair work.

      Switch on the warning flashers.

      Erect a warning triangle.

      Don warning clothing.

      Note

      Use a suitable, commonly available jack.


        1. Wheel nuts
        2. Wheel
      1. Park the vehicle on level and solid ground.

      2. Engage the parking brake and additionally secure the vehicle against rolling away.

      3. Secure the articulated joint.

      4. Remove the ignition key.

      5. Use a suitable tool to release the wheel nuts by approx. 1 turn.

      6. Fit the jack to the appropriate mounting point at the front or rear wheel and raise the vehicle with the jack.

      7. Additionally support the vehicle with axle stands or blocks.

      8. Unscrew the wheel nuts.

      9. Remove the wheel.

      10. Fit the new wheel and tighten all wheel nuts in a diagonal sequence all the way to their end stops.

      11. Tighten the wheel nuts to a torque of 180 Nm.

      Filling the water reservoir


        1. Filling level display
        2. Filling nozzle
      1. Open the lock of the filling nozzle.

      2. Attach the filling hose to the filling nozzle.

      3. Fill the water reservoir.

      4. Remove the filling hose and close the filling nozzle lock.

      Filling the wiping water container


        1. Wiping water container
        2. Cover
        3. Hydraulic fluid reservoir filling level display

        Note

        Adhere to the manufacturer information for the wiping water and antifreeze.

      1. Raise the attachment frame.

      2. Unlock and remove the side panels.

      3. Remove the lid from the wiping water container.

      4. Fill with wiping water.

        1. Also add antifreeze in the case of potential frost.

      5. Fit the lid on the wiping water container.

      6. Attach the side panels again.

      Checking the engine oil level

        CAUTION

        Danger of burns

        Do not touch any hot surfaces such as engines, motors or gearboxes.


        1. Screws
        2. Cover
        3. Oil dipstick
      1. Park the vehicle on a level surface.

      2. Unscrew the screws.

      3. Remove the cover.

      4. Pull out the oil dipstick.

      5. Wipe the oil dipstick and insert it.

      6. Pull out the oil dipstick.

      7. Measure the oil level using the oil dipstick.

        The oil level must lie between the "MIN" and "MAX" markings.

        Top up with engine oil if the oil level is below the "MIN" marking.

      Topping up the engine oil

      CAUTION

      Danger of burns

      Do not touch any hot surfaces such as engines, motors or gearboxes.

      CAUTION

      Risk of damage

      An excessive high oil level leads to engine damage.

      If the oil is above the "MAX" marking, drain oil until reaching the correct oil level.


        1. Fuel tank fastener

        2. Fuel tank

      1. Remove the left-hand side motor cladding.

      2. Unscrew the fuel tank fastener screw and pivot the fuel tank outwards.


        1. Filler cap

        2. MC 130 advanced plus filler cap

      3. Check the engine oil level, see chapter Checking the engine oil level.

      4. Open the filler cap.

      5. Top up the engine oil.

        For the engine oil specifications, see chapter Technical data.

      6. Do not fill the engine above the "MAX" marking.

      7. Close the filler cap.

      8. Check the engine oil level again after 5 minutes.

        Top up the engine oil if necessary.

      Replacing the engine oil filter

      WARNING

      Danger of burns

      Allow the vehicle to cool down sufficiently before changing the engine oil and engine oil filter.

      Note

      The engine oil is easier to drain when the engine is warm.

      1. Switch off the engine.

      2. Place a catch pan (min. 10 litres) underneath.

      3. Unscrew the oil drain plug.

      4. Unscrew the filler cap.

      5. Drain oil.

      6. Unscrew the oil filter.

      7. Clean the mounting and sealing surfaces.

      8. Coat the seal of the new oil filter with oil.

      9. Screw in the oil filter and hand-tighten.

      10. Screw in the oil drain plug (tightening torque 60 Nm).

      11. Pour in the engine oil.

      12. Close the filler cap.

      13. Allow the engine to run for 30 seconds.

      14. Wait 5 minutes.

      15. Check the oil level.

      Note

      Renew the seals.

      Check for leaks.

      Bleeding the fuel system

      Air must be bled from the fuel system if the fuel tank has been run empty of the fuel filter has been changed.

      1. Fill the fuel tank.

      2. Set the ignition switch to position I.

        The pump runs audibly quieter after 2-5 minutes.

      Replacing the side brush


        1. Side screws
        2. Sweeping area
        3. Side brushes
        4. Nuts (4x)
        5. Rear screws
      1. Raise the side brushes.

      2. Release the nuts.

      3. Remove the side brush.

      4. Fit the new side brush and screw in place.

      Adjusting the sweeping area

      Adjust the sweeping pattern according to the illustration using the rear and side screws.

      Flushing the water circulation system (option)

      1. Disconnect the water circulation system hose coupling.

      2. Connect the water supply hose to the water circulations system and flush the system.

      3. Set the irrigation switch to the water circulation system position

        The end of the suction pipe is better irrigated.

      Empty the water reservoir

      1. Open the valve on the drain hose (on the left under the waste container).

      2. Allow the water to drain.

      Cleaning

      CAUTION

      Risk of injury and damage

      Always secure the tipping mechanism.

      1. Park the vehicle on a level surface.

      2. Switch off the ignition and remove the ignition key.

      3. Apply the parking brake.

      4. Switch off the main switch.

      Cleaning the vehicle

      Clean the vehicle daily after finishing work.

      CAUTION

      Risk of damage through incorrect cleaning

      The articulated joint, tyres, radiator fins, hydraulic hoses and valves, seals, electrical and electronic components must not be cleaned using a high-pressure cleaner.

      Observe the respective safety regulations when cleaning the vehicle with a high-pressure cleaner.

      Do not use aggressive cleaning agents.

      Wash the vehicle only when the engine is switched off to protect the air filter.

      1. To avoid a risk of fire, check the vehicle for escaping oil and fuel. Have leaks repaired by Customer Service.

      2. Clean all plant residues and oil from the engine, muffler, battery and fuel tank to avoid a risk of fire.

      3. If necessary, clean the engine with a brush, compressed air or with low water pressure if necessary.

      4. Clean the wheel mudguards.

      Cleaning the radiator

      1. Remove the radiator protective grille, see chapter Removing/installing the radiator protective grille.

      2. Manually remove coarse dirt deposits from the engine radiator, air-conditioner radiator and fuel cooler.

      3. Clean the engine radiator, air-conditioner radiator and fuel cooler with a soft brush, compressed air (max. 5 bar) or with low water pressure.

      Clean the waste container and cover

      Waste container is emptied.


        1. Waste container
        2. Waste water sieve
        3. Diffusor grille
      1. Raise the waste container.

      2. Remove the locking pins from the diffusor grille.

      3. Clean the waste container and the cover with a water jet.

      4. Clean the area behind the waste water sieve with a water jet.

      Cleaning the blower

      The waste container must be raised.


        1. Side cover
        2. Blower chamber
      1. Secure the waste container.

      2. Pivot out the side cover.

      3. Remove dirt from the fan grille and clean with a moist cloth.

      Cleaning the vacuum system

      Waste container emptied.

      Motor running.

      ATTENTION

      Damage due to soiled vacuum system

      A soiled vacuum system can lead to the blower fan running out-of-round and to vehicle vibrations.

      Check the vacuum system for soiling and clean if necessary.

      1. Switch on the PTO.

      2. Set the motor speed to approx. 2200 rpm

      3. Switch on the blower fan.

      4. Using a water hose, spray fresh water into the suction mouth area.

        The water is collected in the waste container. The cleaning process is completed when clean water exits at the diffuser.

      5. Empty waste container.

      6. Keep running the blower to dry the waste container.

        Contact Customer Service if, in spite of thorough cleaning, vibrations are still present (caused by the suction blower running out-of-round).

      Cleaning the water filter

      1. Raise the waste container with attachment frame, see chapter.Waste container/attachment frame switchover

      2. Unscrew the filter casing.

      3. Clean the water filter.

      4. Insert the filter.

      5. Check for correct seating.

      6. Screw the filter casing tight.

      Clean the spray nozzles

      Note

      The spray nozzles are located on the side brushes and suction mouth.

      1. Remove the spray nozzles.

      2. Clean the spray nozzles with a brush/compressed air.

      3. Install the spray nozzles.

      Cleaning the recycling water valve


        1. Bayonet connection
        2. Recycling water valve
        3. Waste container
      1. Empty the waste container.

      2. Raise the waste container.

      3. Open the bayonet connection.

      4. Remove the valve.

      5. Clean the valve under running water.

      6. Insert the valve.

      7. Close the bayonet connection.

      Fuses

        The fuses are located behind a cover behind the driver's seat.


        1. Cover
        2. Fuses
      1. Open cover.

      2. Replace defective fuses.


      Note

      Use only fuses with the same ampere rating.

      Fuse
      Function
      A
      F1
      Fuel valve
      CR* control unit
      30
      F2
      BODAS control unit, display
      5
      F3
      Limiter lamp
      Interior lighting
      10
      F4
      Spray pump
      7.5
      F5
      Warning flasher system
      15
      F6
      Rear fog lamp
      5
      F7
      Left limiter lamps
      5
      F8
      Right limiter lamps
      5
      F9
      Windscreen wiper
      Differential lock
      10
      F10
      Radio
      High-pressure cleaner
      7.5
      F11
      Travel direction indicator
      10
      F12
      Flashing beacon
      10
      F13
      Driving pump, indicator
      7.5
      F14
      Motor
      5
      F15
      CR* exhaust gas return valve
      5
      F16
      CR* air volume sensor
      5
      F17
      Headlights
      15
      F18
      Work lights
      15
      F19
      Cabin ventilation
      15
      F20
      Seat heater
      Mirror heater
      15
      F21
      Cabin accessories
      Front connector, attached equipment
      15
      F22
      Seat compressor
      Rear connector, distributor
      30
      F23
      Start switch (ignition switch)
      5
      F24
      Windscreen heater
      30
      F25
      Preheating
      40
      F26
      BODAS control unit
      30
      F31
      Main fuse at the engine
      70
      * CR = Common Rail motor (MC 130 Advanced plus)

      Storage

      WARNING

      Risk of injury and damage

      Note the weight of the device.

      1. Park the vehicle in a safe, level and dry place, leave the main switch on.

      2. Change the motor oil and the oil filter.

      3. If frost is expected, check if there is enough antifreeze in the coolant.

      4. Empty the water container and the pipe system.

      5. With a recycling system (option), drain the water out of the waste container.

      6. Switch off at main switch.

      7. Clean the inside and outside of the vehicle.

      8. Jack up the vehicle if it is in storage for more than one month.

      9. Disconnect battery.

      Troubleshooting guide

      You can remedy minor faults using the following overview.

      If in any doubt, please contact your authorised Customer Service.

      DANGER

      Risk of electric shock

      Switch off the vehicle before carrying out any care and maintenance work, and remove the key.

      Repair work and work on electrical components must only be performed by your authorised Customer Service.

      Note

      In case of all malfunctions not listed, contact Customer Service!

      • Vehicle does not start 

      • Motor running irregularly 

      • Engine is running, but the device does not drive or just slowly 

      • Motor does not switch off (main switch to 0) 

      • Dust when sweeping / insufficient suction power 

      • Sweeping performance not satisfactory 

      • Activation of side brushes not working 

      • The side brushes are not running 

      • Waste container emptying does not work 

      Vehicle malfunctions

      • Vehicle does not start 

      • Motor running irregularly 

      • Engine is running, but the device does not drive or just slowly 

      • Motor does not switch off (main switch to 0) 

      • Dust when sweeping / insufficient suction power 

      • Sweeping performance not satisfactory 

      • Activation of side brushes not working 

      • The side brushes are not running 

      • Waste container emptying does not work 

      Vehicle does not start

      Cause:

      Remedy:

      • Check / charge the battery.

      • Switch on the main switch.

      • Sit in the driver's seat (seat contact switch is activated).

      • Set the driving direction lever to the NEUTRAL position - central position.

      • Fill up fuel, bleed the fuel system.

      • Check, clean and/or replace the fuel filter.

      • Check the fuel connections and lines.

      • Contact an authorised Customer Service department.

      Motor running irregularly

      Cause:

      Remedy:

      • Clean/replace the air filter.

      • Check, clean and/or replace the fuel filter.

      • Fill up fuel, bleed the fuel system.

      • Check the fuel connections and lines.

      • Contact an authorised Customer Service department.

      Engine is running, but the device does not drive or just slowly

      Cause:

      Remedy:

      • Release the parking brake.

      • Check the position of the neutral lever.

      • Have the oil level of the drive hydraulics checked by Customer Service.

      • In the event of freezing temperatures and cold hydraulic oil: Allow the device to warm up for at least 3 minutes.

      Motor does not switch off (main switch to 0)

      Cause:

      Remedy:

      • Close the fuel cock at the fuel filter.

      • Unplug the fuel supply pump.

      • In the event of repeated occurrences, contact Customer Service.

      Dust when sweeping / insufficient suction power

      Cause:

      Remedy:

      • Empty the waste container.

      • Switch on the suction fan.

      • Check the hose on the suction fan.

      • Check / replace the seals:

        1. Suction fan sealing collar.

        2. Filter chamber seal.

        3. Waste container seals.

      • Check / clean / replace the dust filter.

        1. Check that the dust filter is firmly in place.

        2. In case of light soiling, clean the dust filter.

        3. In case of damage or heavy soiling, replace the dust filter.

      • Check the sealing strips for wear / set / replace them.

      Sweeping performance not satisfactory

      Cause:

      Remedy:

      • Check the roller brush and side brush for wear, replace them as necessary.

      • Check the sealing strips for wear, replace them as necessary.

      • Check that the coarse dirt flap is fully functional.

      • Check that roller brush halves are correctly in place.

      • Check the filling level of the hydraulic oil tank.

      • Check the hydraulic system for leaks.

      Activation of side brushes not working

      Cause:

      Remedy:

      • Contact Customer Service.

      The side brushes are not running

      Cause:

      Remedy:

      • Check the filling level of the hydraulic oil tank.

      • Check the hydraulic system for leaks.

      • Check the side brushes for any tangled pieces of tape.

      Waste container emptying does not work

      Cause:

      Remedy:

      • Contact Customer Service.

      Vehicle does not start

      Cause:

      Remedy:

      • Check / charge the battery.

      • Switch on the main switch.

      • Sit in the driver's seat (seat contact switch is activated).

      • Set the driving direction lever to the NEUTRAL position - central position.

      • Fill up fuel, bleed the fuel system.

      • Check, clean and/or replace the fuel filter.

      • Check the fuel connections and lines.

      • Contact an authorised Customer Service department.

      Motor running irregularly

      Cause:

      Remedy:

      • Clean/replace the air filter.

      • Check, clean and/or replace the fuel filter.

      • Fill up fuel, bleed the fuel system.

      • Check the fuel connections and lines.

      • Contact an authorised Customer Service department.

      Engine is running, but the device does not drive or just slowly

      Cause:

      Remedy:

      • Release the parking brake.

      • Check the position of the neutral lever.

      • Have the oil level of the drive hydraulics checked by Customer Service.

      • In the event of freezing temperatures and cold hydraulic oil: Allow the device to warm up for at least 3 minutes.

      Motor does not switch off (main switch to 0)

      Cause:

      Remedy:

      • Close the fuel cock at the fuel filter.

      • Unplug the fuel supply pump.

      • In the event of repeated occurrences, contact Customer Service.

      Dust when sweeping / insufficient suction power

      Cause:

      Remedy:

      • Empty the waste container.

      • Switch on the suction fan.

      • Check the hose on the suction fan.

      • Check / replace the seals:

        1. Suction fan sealing collar.

        2. Filter chamber seal.

        3. Waste container seals.

      • Check / clean / replace the dust filter.

        1. Check that the dust filter is firmly in place.

        2. In case of light soiling, clean the dust filter.

        3. In case of damage or heavy soiling, replace the dust filter.

      • Check the sealing strips for wear / set / replace them.

      Sweeping performance not satisfactory

      Cause:

      Remedy:

      • Check the roller brush and side brush for wear, replace them as necessary.

      • Check the sealing strips for wear, replace them as necessary.

      • Check that the coarse dirt flap is fully functional.

      • Check that roller brush halves are correctly in place.

      • Check the filling level of the hydraulic oil tank.

      • Check the hydraulic system for leaks.

      Activation of side brushes not working

      Cause:

      Remedy:

      • Contact Customer Service.

      The side brushes are not running

      Cause:

      Remedy:

      • Check the filling level of the hydraulic oil tank.

      • Check the hydraulic system for leaks.

      • Check the side brushes for any tangled pieces of tape.

      Waste container emptying does not work

      Cause:

      Remedy:

      • Contact Customer Service.

      Error messages for symbol displays

      • (→) 

      • (→) 

      • (→) 

      • (→) 

      • (→) 

      • (→) 

      • (→) 

      • (→) 

      • (→) 

      Cause:

      Coolant temperature is too high.

      Remedy:

      • Switch off the motor.

      • Clean the radiator (see chapter "Cleaning the radiator").

      • Check the level of coolant in the motor, refill as necessary.

      • If the warning light does not go out within 5 minutes:

        1. Switch off the engine

        2. Contact Customer Service

      Cause:

      Hydraulic oil temperature too high.

      Remedy:

      • Operate the engine in idling mixture until the warning light goes out.

      Cause:

      Hydraulic oil temperature too low.

      Remedy:

      • Carefully warm up the engine until the warning light goes out.

      Cause:

      Engine oil pressure is too high.

      Remedy:

      • Call Customer Service.

      Cause:

      Parking brake active.

      Remedy:

      • Release the parking brake.

      Cause:

      Low fuel level.

      Remedy:

      • Top up the fuel.

      Remedy:

      • Vent the fuel system if the tank was run dry.

      Cause:

      Battery is not charging.

      Remedy:

      • Call Customer Service.

      Cause:

      Regeneration process required.

      Remedy:

      • Perform regeneration (see chapter "Regeneration").

      Cause:

      Service required.

      Remedy:

      • Have the device serviced by Customer Service.

        1. The service display must be reset by Customer Service.

      Coded error messages

      The following coded error messages can occur when operating the level V engines V2403-CR-TE4B-KRC-1 (MC 130 plus, MC 130 classic).

      When an error is indicated while the engine is running, the indicator lamp flashes and an error code may also be shown on the display.

      NCD error
      Indicator lamp blinks
      U0076
      1Hz (one second interval) + on for 5 seconds + 1 Hz (one second interval) + on for 5 seconds ...
      P0102
      1Hz + on for 5 seconds + 1 Hz + on for 5 seconds ...
      PCD Error
      Indicator lamp blinks
      P3014
      1 Hz (1 second interval)
      P1A28
      1 Hz (1 second interval)
      P3015
      1 Hz (1 second interval)
      P2455
      1 Hz (1 second interval)

      Emergency operation hydraulic valve


        1. Manual pump
        2. Ball tap - normal operation

        (A) - (E) 8mm screws

        (F) Knurled screw

      1. Remove the cover, then unlock the cover screws (3x) by turning to the left.

      Note

      A pipe is required for operating the manual pump and this is located at the side behind the driver's seat.

      An 8mm ring spanner to actuate the screws is included.

      Raise the waste container/attachment frame

      1. Unscrew the screws (B, E, F).

      2. Actuate the manual pump (1).

        Waste container/attachment frame raises.

      3. Slowly screw in screw (F).

        Waste container/attachment frame lowers.

      4. Screw in the bolts.

        Original position is restored.

      Raising the front power lift/suction mouth

      1. Unscrew the screws (A, D, F).

      2. Actuate the manual pump (1).

        Front power lift/suction mouth raises.

      3. Slowly screw in screw (F).

        Front power lift/suction mouth lowers.

      4. Screw in the bolts.

        Original position is restored.

      Releasing the parking brake spring actuator

      1. Move the ball tap (2) to the horizontal position.

      2. Unscrew screw (C).

      3. Actuate the manual pump (1).

        Spring actuator releases.

      4. Move the ball tap to the vertical position.

      5. Screw in screw (C).

        Spring actuator is actuated (original position).

      Accessories and spare parts

      Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely.

      Information on accessories and spare parts can be found at www.kaercher.com.

      Spare parts list

      Order no.
      Description
      Quantity
      Figure
      6.422-522.0
      LED working light
      2
      9.654-350.0
      Wiper arm
      1
      9.654-351.0
      Wiper blade
      1
      9.989-357.0
      Signal horn
      1
      9.656-126.0
      Air filter on hydraulic oil tank
      1
      2.852-393.0
      Fine dust air filter
      1
      6.996-448.0
      Light bulb
      2
      7.651-027.0
      Lamp
      2
      7.651-028.0
      Lamp
      2

      Technical data

      • MC 130 Plus Sweeper Vacuum 1.442-236.2 

      • MC 130 plus 1.442-233.2 

      MC 130 Plus Sweeper Vacuum 1.442-236.2

      Device performance data
      Travel speed (max.)
      40 (30) km/h
      Working speed (max.)
      20 km/h
      Climbing ability (max.)
      25 %
      Driven wheels
      4 m2/h
      Theoretical surface performance
      24000
      Working width
      1200 - 2400 mm
      Turning radius
      1173 mm
      Min. working width
      1200 mm
      Standard working width
      1540 mm
      Battery
      Battery type
      Maintenance-free -
      Battery capacity
      80 Ah
      Battery voltage
      12 V
      Dimensions and weights
      Length
      3955 mm
      Width
      1540 mm
      Height
      2000 mm
      Net weight (transport weight)
      2275 kg
      Approved total weight
      3500 kg
      Maximum permissible front axle load
      2000 kg
      Maximum permissible rear axle load
      2000 kg
      Permissible braked trailer (option) load
      3000 kg
      Permissible unbraked trailer (option) load
      750 kg
      Trailer coupling (option) vertical load
      250 kg
      Waste container
      Waste container volume (gross)
      1300 (1.3) l (m3)
      Discharge height (max.)
      1550 mm
      Water reservoir capacity
      195 l
      Side brush
      Side brush diameter
      900 rpm
      Side brush speed (continuously variable)
      0 - 110 rpm
      Internal combustion engine
      Engine type
      Kubota V2403-CR-T-EW03
      Type
      4-cylinder four-stroke diesel engine with diesel particle filter (DPF)
      Engine capacity
      2434 cm3
      Cooling type
      Water
      Engine power at 2700 rpm
      48.0 kW
      Engine oil type
      Shell Rimula R6 LM 10W-40
      Engine oil volume
      max. 9.5 l
      Fuel tank capacity
      50 l
      Fuel type
      Diesel l
      Coolant (SAE J814C)
      Havoline XLC Antifreeze
      Hydraulic oil as per DIN 51524, Part 3
      Renol B HV 46
      Hydraulic oil quantity
      43 l
      Determined values in acc. with EN 60335-2-72
      Sound level LpA
      74 dB(A)
      Uncertainty KpA
      3 dB(A)
      Sound power level LWA
      104 dB(A)
      Uncertainty KWA
      3 dB(A)
      Hand-arm vibration value
      0.4 m/s2
      Uncertainty K
      0.2 dB(A)
      Seat vibration value
      0.5 m/s2
      Uncertainty K
      0.1 dB(A)
      Grease
      For manually lubricated lubrication points
      Multi-purpose grease

      MC 130 plus 1.442-233.2

      Device performance data
      Travel speed (max.)
      40 (30) km/h
      Working speed (max.)
      20 km/h
      Climbing ability (max.)
      25 %
      Driven wheels
      4 m2/h
      Theoretical surface performance
      24000
      Working width
      1200 - 2400 mm
      Turning radius
      1173 mm
      Min. working width
      1200 mm
      Standard working width
      1540 mm
      Battery
      Battery type
      Maintenance-free -
      Battery capacity
      80 Ah
      Battery voltage
      12 V
      Dimensions and weights
      Length
      3955 mm
      Width
      1540 mm
      Height
      2000 mm
      Net weight (transport weight)
      2275 kg
      Approved total weight
      3500 kg
      Maximum permissible front axle load
      2000 kg
      Maximum permissible rear axle load
      2000 kg
      Permissible braked trailer (option) load
      3000 kg
      Permissible unbraked trailer (option) load
      750 kg
      Trailer coupling (option) vertical load
      250 kg
      Waste container
      Waste container volume
      - l (kg)
      Discharge height (max.)
      - mm
      Water reservoir capacity
      - l
      Side brush
      Side brush diameter
      - rpm
      Side brush speed (continuously variable)
      - rpm
      Internal combustion engine
      Engine type
      Kubota V2403-CR-T-EW03
      Type
      4-cylinder four-stroke diesel engine with diesel particle filter (DPF)
      Engine capacity
      2434 cm3
      Cooling type
      Water
      Engine power at 2700 rpm
      48.0 kW
      Engine oil type
      Shell Rimula R6 LM 10W-40
      Engine oil volume
      max. 9.5 l
      Fuel tank capacity
      50 l
      Fuel type
      Diesel (do not use Biodiesel) l
      Coolant (SAE J814C)
      Havoline XLC Antifreeze
      Hydraulic oil as per DIN 51524, Part 3
      Renol B HV 46
      Hydraulic oil quantity
      43 l
      Determined values in acc. with EN 60335-2-72
      Sound level LpA
      74 dB(A)
      Uncertainty KpA
      3 dB(A)
      Sound power level LWA
      104 dB(A)
      Uncertainty KWA
      3 dB(A)
      Hand-arm vibration value
      0.4 m/s2
      Uncertainty K
      0.2 dB(A)
      Seat vibration value
      0.5 m/s2
      Uncertainty K
      0.1 dB(A)
      Grease
      For manually lubricated lubrication points
      Multi-purpose grease

      Tyres

      The tyre pressures for various different axle loads and different speeds are listed in the following table.

      Maxxis Vansmart A/S AL2 205/65C 8PR 107/105 TL
      All year tyres
      Axle load (kg)
      1000
      1200
      1400
      1600
      1800
      1950
      Tyre pressure (bar)
      3.0
      4.75
      Toyo 195/75 R14C 106/104 R
      Winter tyres (M + S)
      Axle load (kg)
      1000
      1200
      1400
      1600
      1800
      2000
      Tyre pressure (bar)
      5.0
       
      BKT LG306 26x12-12 8 PLY
      Grass tyres
      Axle load (kg)
      1000
      1200
      1400
      1600
      1800
      2000
      Tyre pressure (bar) at 30 km/h
      1.0
      1.0
      1.3
      1.6
      2.0
      2.4
      Tyre pressure (bar) at 40 km/h
      1.0
      1.1
      1.5
      1.8
      2.2
      2.6
      Deestone D408 26x12-12.00 - 12 10 PLY
      Traction tyres
      Axle load (kg)
      1000
      1200
      1400
      1600
      1800
      2000
      Tyre pressure (bar) at 30 km/h
      1.3
      1.5
      1.8
      2.0
      2.5
      2.9
      Tyre pressure (bar) at 40 km/h
      1.3
      1.5
      1.8
      2.0
      2.5
      2.9

      Adjusting protective covers to different tyres

      The protective covers can be adjusted to suit different tyre widths.


        1. Tyres, narrow
        2. Protective cover pushed in
        3. Protective cover pulled out
        4. Tyres, wide
      1. Release the screws, three each at the front.

      2. Adjust the protective cover to suit the width of the tyres.

      3. Unscrew the screws, three each at the rear.

      4. Offset the protective cover.

      5. Re-tighten all screws.

      EU Declaration of Conformity

      We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us.

      Product: Sweeper

      Type: PF-D

      Currently applicable EU Directives

      2006/42/EC (+2009/127/EC)

      2014/30/EU

      2000/14/EC

      Harmonised standards used

      EN 13019

      EN ISO 14982:2009

      Conformity evaluation procedure used

      2000/14/EC: Annex V

      Sound power level dB(A)PF-D (MC130)

      Measured: 101

      Guaranteed: 104

      The signatories act on behalf of and with the authority of the company management.


      Documentation supervisor:

      S. Reiser

      Alfred Kärcher SE & Co. KG

      Alfred-Kärcher-Str. 28 - 40

      71364 Winnenden (Germany)

      Ph.: +49 7195 14-0

      Fax: +49 7195 14-2212

      Winnenden, 2018/07/18