LogoKM 85/50 W BpKM 85/50 W Bp*INKM 85/50 W Bp PackKM 85/50 W Bp Pack 2SB
  • General notes
    • Checking the delivery
    • Environmental protection
    • Disposal of the worn out vehicle
    • Warranty
    • Accessories and spare parts
    • Hazard levels
    • Symbols on the vehicle
  • Intended use
    • Foreseeable misuse
    • Suitable sweeping surfaces
  • Function
  • Safety instructions
    • Safety devices
    • Safety instructions for operation
    • Safety instructions for driving
    • Battery-operated devices
    • Safety instructions for transportation
    • Care and maintenance
  • Precommissioning
    • Unloading instructions
    • Mount the push handle and hand lever
    • Opening/closing/removing the cover
    • Pushing the device (without self-propulsion)
    • Installing the side brush
  • Device description
    • Device illustration
    • Control elements
      • Blower switch
      • Key-operated switch
      • Manual dust filter cleaning
      • Push handle
      • Roller brush and side brush lever
  • Batteries / chargers
    • Warning symbols
    • Safety instructions
      • Procedures in the event of unintentional release of battery acid
    • Order numbers and dimensions of batteries and chargers
    • Installing / connecting batteries
    • Charging batteries
  • Initial startup
    • Before startup
  • Operation
    • Driving the device
    • Information on sweeping operation
    • Sweeping with roller brush and side brush
    • Emptying the waste container
    • Stopping and parking the device
  • Transport
  • Storage
  • Care and maintenance
    • General notes
    • Cleaning the device
    • Maintenance intervals
      • Maintenance by the customer
      • Maintenance by Customer Service
    • Maintenance work
      • Checking the roller brush for entangled pieces of tape
      • Replacing / inspecting the roller brush
        • Removing the roller brush
        • Installing the roller brush
      • Adjusting/changing side brushes
      • Replacing the dust filter
      • Replacing / setting the sealing strips
      • Fuses
        • Check the fuses
  • Accessories / spare parts
  • Troubleshooting guide
    • Device does not move or only moves slowly
    • Dust when sweeping / insufficient suction power
    • Sweeping performance not satisfactory
    • Activation of roller brush / side brush not working
    • The roller brush / side brush are not running
  • Technical data
    • KM 85/50 W Bp (1.351-116.0) KM 85/50 W Bp *IN (1.351-118.0)
    • KM 85/50 W Bp Pack (1.351-117.0)
    • KM 85/50 W Bp Pack 2SB (1.351-119.0)
  • EU Declaration of Conformity

      KM 85/50 W Bp
      KM 85/50 W Bp*IN
      KM 85/50 W Bp Pack
      KM 85/50 W Bp Pack 2SB

      59691050 (02/21)

      General notes

      Read these original instructions and the safety instructions chapter before using the device for the first time. Act in accordance with them.

      Keep them safe for future reference or for future owners.

      Checking the delivery

      Please report any defects or shipping damage identified on the vehicle when it is handed over directly to your dealer or department store.

      Environmental protection

      The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

      Electrical and electronic appliances contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential threat to human health and the environment. However, these components are required for the correct operation of the appliance. Appliances marked by this symbol are not allowed to be disposed of together with the household rubbish.

      Notes on the content materials (REACH)

      Current information on content materials can be found at: www.kaercher.com/REACH

      Disposal of the worn out vehicle

      Vehicles that are no longer fit for service contain valuable recyclable materials. We recommend you cooperate with a waste management company with regard to the disposal of your vehicle.

      Warranty

      The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

      (See overleaf for the address)

      Accessories and spare parts

      Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely.

      Information on accessories and spare parts can be found at www.kaercher.com.

      Hazard levels

      DANGER

      Indication of an imminent threat of danger that will lead to severe injuries or even death.

      WARNING

      Indication of a potentially dangerous situation that may lead to severe injuries or even death.

      CAUTION

      Indication of a potentially dangerous situation that may lead to minor injuries.

      ATTENTION

      Indication of a potentially dangerous situation that may lead to damage to property.

      Symbols on the vehicle

      DANGER

      Risk of burns from hot surfaces

      Allow the vehicle to cool down before working on it.

      DANGER

      Risk of fire

      Do not sweep up burning or glowing objects such as cigarettes, matches or similar objects.

      WARNING

      Risk of injury

      Risk of being squeezed or hurt at the belts, side-brushes, waste container, cover.

      Max. load on the storage area 5 kg
      Warning
      Battery charge status indicator
      Battery
      Charger plug
      Brake
      Parking brake
      Travel direction reverse/forward
      Operating hours counter
      Position for Bowden cable clip
      Insert/remove key position
      Key-operated switch in "OFF" position
      Key-operated switch in "ON" position
      Coarse dirt flap
      Filter dedusting
      Filter change
      Raise roller brush
      Lower roller brush
      Lower side brush
      Raise side brush
      Side brush sweeping pattern adjustment
      Travel drive release
      Travel drive lock
      Blower off (wet sweeping mode)
      Blower on (sweeping mode)
      Lashing point

      Intended use

      Use the battery-operated sweeper for cleaning surfaces indoors and outdoors.

      The sweeper is designed for commercial use.

      Only use the sweeper in accordance with the information in these operating instructions. Any other use is considered improper use. The manufacturer assumes no liability for any resultant damage. The user is solely responsible for the risk.

      No modifications must be made to the sweeper.

      Only the areas approved by the company or the company's representatives must be driven on and cleaned.

      Foreseeable misuse

      The device is not designed for continuously driving on slopes.

      Do not drive on slopes with a gradient of 15% for longer than 3 minutes.

      Never sweep or suction up explosive liquids, gases, non-diluted acids or solvents (e.g. petrol, paint thinner, heating oil) because they form explosive vapours or mixtures in conjunction with the suction air.

      Never sweep or suction up acetone, non-diluted acids or solvents, as they will corrode and damage the materials used on the device.

      Never sweep or suction up reactive metal dusts (e.g. aluminium, magnesium, zinc). They form explosive gases in conjunction with highly alkaline or acidic cleaning agents.

      Do not sweep or suction up burning or smouldering objects. There is a risk of fire.

      Do not sweep up any harmful substances.

      Standing in hazard zones is prohibited. Operation in explosive spaces is prohibited.

      Carrying passengers is prohibited.

      This device must not be used to push/pull or transport objects.

      Suitable sweeping surfaces

      • Asphalt

      • Industrial floor

      • Screed

      • Concrete

      • Paving stones

      Function

        The sweeper operates using the direct-throw principle.

      1. The rotating side brush cleans corners and edges of the sweeping surface, and conveys the waste into the path of the roller brush.

      2. The rotating roller brush conveys the swept material directly into the waste container.

      3. The dust which is swirled up in the waste container is separated by a dust filter, and the suction fan suctions the filtered clean air.

      4. The dust filter is cleaned manually by the user.

      Safety instructions

      Safety devices

      Safety devices protect the user and may not taken out of operation or functionally circumvented.

      Adhere to the safety instructions in the chapters!

      Safety instructions for operation

      WARNING

      Only use the device for its proper use. Take into account the local conditions and beware of third parties, in particular children, when working with the device.

      WARNING

      Check the device with the operating devices to make sure it is in proper condition and operational safe and reliable. If it is not in perfect condition, you must not use it.

      WARNING

      Adhere to the respective safety regulations in hazard zones (e.g. service stations). Never operate the device in explosive spaces.

      WARNING

      The device is not intended for use by persons with restricted physical, sensory or mental abilities or those lacking in experience and / or lacking in knowledge.

      WARNING

      Only people who have been instructed on how to use the device, or have proven their ability to operate it, and have been explicitly instructed to use it, must use the device.

      ATTENTION

      Before starting work, the operator must check whether the safety devices have been attached properly and are fully functional.

      ATTENTION

      The device operator is responsible for accidents with other people and their property.

      WARNING

      The operator must wear close-fitting clothing and sturdy footwear. Avoid loose-fitting clothing.

      WARNING

      Children must be supervised to prevent them from playing with the appliance.

      WARNING

      Children and adolescents must not operate the device.

      ATTENTION

      Check the immediate vicinity before setting off (e.g. children). Make sure you have a sufficient view.

      ATTENTION

      Never leave the device unattended unless the device is secured against unintentional movement. When the device is at a standstill, apply the parking brake and remove the key from the key-operated switch.

      CAUTION

      Do not use the device in areas in which there is a possibility of being struck by falling objects.

      Safety instructions for driving

      Note

      The list on the risk of overturning is not necessarily comprehensive.

      DANGER

      Danger of tilting if hill or slope is too steep! Observe the maximum permissible values in the technical data when driving up hills and slopes.

      DANGER

      Danger of tilting in case of excessive tilting at side! Observe the maximum permissible values in the technical data when driving lateral to the travel direction.

      DANGER

      Danger of tilting on unstable subsurfaces! Only use the device on firm subsurfaces.

      WARNING

      Risk of accident due to not adapting speed. Approach corners slowly.

      Battery-operated devices

      DANGER

      Risk of explosion! Only charge batteries with a suitable charger

      DANGER

      Highly explosive gas is produced when charging batteries in confined spaces. Only charge batteries in well ventilated spaces.

      DANGER

      Keep naked flames away from the battery or the battery charging room, and do not generate sparks or smoke in the vicinity of a battery of a battery charging room.

      DANGER

      Risk of explosion and short circuits. Do not place tools or similar items on the battery.

      CAUTION

      Risk of injury from battery acid. Adhere to the respective safety regulations.

      ATTENTION

      Adhere to the operating instruction of the manufacturer of the battery and charger. Adhere to the recommendations of the legislature regarding the handling of batteries.

      ATTENTION

      Never leave batteries in a discharged state. Charge batteries again as soon as possible.

      ATTENTION

      Keep batteries clean and dry in order to avoid leakage currents. Protect batteries from contamination, e.g. from metal dust.

      ATTENTION

      Dispose of used batteries in an environmentally friendly manner in accordance with the EC Directive 91/157/EEC or the respective national regulations.

      Safety instructions for transportation

      CAUTION

      In order to prevent accidents or injuries, you must take into account the weight of the device, see chapter Technical data in the operating instructions.

      CAUTION

      Shut the motor down prior to transportation. Secure the device, taking into account its weight. See chapter Technical data in the operating instructions.

      Care and maintenance

      WARNING

      Disconnect the battery before working on the electrical system.

      WARNING

      Switch off the device and pull the key out of the key-operated switch before cleaning, performing maintenance, replacing parts or changing to a different function.

      CAUTION

      Repairs may only be carried out by approved customer service sites or staff qualified in this area who are familiar with all relevant safety instructions.

      ATTENTION

      Adhere to the safety inspection requirements for mobile devices for industrial use in accordance with the locally applicable regulations (e.g. in Germany: VDE 0701).

      ATTENTION

      Short-circuits or other damage. Do not clean the device with a hose or high-pressure water jet.

      ATTENTION

      Always wear suitable gloves when working on the device.

      Precommissioning

      Unloading instructions

      DANGER

      Risk of accidents when unloading the device

      Use a suitable ramp when unloading the device.

      Do not use a forklift to unload / load the device.

      Be aware of the weight of the device when unloading / loading.

      See also the chapter “Technical data”.


      Figure: Build a ramp

      1. Connect the battery and charge if necessary.

      2. Fit the push handle and lever.

      3. Use the enclosed boards to build a ramp according to the sketch.

      4. Cut the plastic packing strips and remove the film.

      5. Remove the strap fastening at the attachment points.

      6. Unscrew the three marked floor boards and the squared timber on the pallet.

      7. Position the boards on the edge of the pallet; align the boards so that they lie in front on the wheels on the device. Screw the boards tight.

      8. Place the squared timber under the boards as a support.

      9. Remove the wooden blocks locking the wheels.

      10. Release the parking brake.

      11. Carefully drive the device off the pallet via the ramp or push it off the pallet (see chapter “Moving the device without its own drive”).

      Mount the push handle and hand lever

      Note

      The push handle is removed and placed in the packaging on delivery of the device. This must be mounted on the device.

      The hand levers for the brake and the coarse dirt flap are not yet installed and must be attached to the push handle. Adjustments do not need to be made, these are already set correctly at the factory.


        1. Push handle
        2. Star screws (2x)
        3. Coarse dirt flap hand lever
        4. Brake hand lever
        5. Sheathed cable clips (2x)
      1. Fasten the push handle with the star screws.

      2. Fasten the hand lever for the coarse dirt flap on the left in the travel direction and the hand lever for the brake on the right on the push handle as shown in the figure.

      3. Fix both sheathed cables with the clips on the push handle.

      Opening/closing/removing the cover

      CAUTION

      Risk of crushing fingers

      Only use the recessed grip provided to open and close the cover.

      ATTENTION

      Risk of burns from a hot drive motor

      The drive motor can get hot during operation.

      Do not touch hot surfaces. Pay attention to the warning symbols.

      Note

      It is necessary to open or remove the cover:

      1. To connect / install the batteries.

      2. for maintenance and cleaning work.

      3. To readjust the side brushes.

      Note

      The device will not move if the device cover is not completely closed, (cover switch).


      1. Device cover, removed
      2. Swivel bearings (2x)
      3. Mount for swivel bearing
      1. Opening the cover: Grasp the device cover by the recessed grip and slowly swivel it forward. The swivel bearings hold the device cover in its end position.

      2. Removing the cover: Swivel the device cover forwards until just before the end position, then remove it upwards.

      3. Closing the cover: Slowly swivel the device cover back.

      Pushing the device (without self-propulsion)

      The drive must be deactivated to push the device. This is done with a lever mechanism that decouples the drive.


        Figure: Lever position up - device can be pushed

        1. Lever
        2. Push handle
      1. Switch off the device and remove the key from the key-operated switch.

      2. Open the cover.

      3. Push the lever up. The drive is decoupled and the push handle is locked.

      4. Device can be pushed.

      5. After moving, push the lever down again.

      Installing the side brush

      The side brush(es) are not attached to the device on delivery. They are in the waste container.

      1. Attach the side brushes to the device before initial startup. See chapter "Readjusting/changing the side brushes".

      Device description

      Device illustration

      The device is available in 4 different versions:

      • KM 85/50 W Bp (1.351-116.0)

        Without batteries and charger, with 1 side brush

      • KM 85/50 W Bp *IN (1.351-118.0)

        Without batteries and charger, with 1 side brush

      • KM 85/50 W Bp Pack (1.351-117.0)

        With batteries and charger, with 1 side brush

      • KM 85/50 W Bp Pack 2SB (1.351-119.0)

        With batteries and charger, with 2 side brush


      1. Cover
      2. Right side brush
        1. Swivels inwards on contact (protection against damage)

      3. Steering roller
      4. Sealing strips
      5. Drive wheels
      6. Charging plug
      7. “Homebase” holder
      8. Storage space (max. 5 kg)
      9. Coarse dirt flap lever
      10. Push handle
      11. Brake/parking brake lever
      12. BatteriesOnly with variants 1.351-117.0 and 1.351-119.0
      13. ChargerOnly with variants 1.351-117.0 and 1.351-119.0
      14. Left side brushOnly with variant 1.351-119.0
        1. Swivels inwards on contact (protection against damage)

      Control elements


      1. Key-operated switch
      2. Charge monitoring display for battery
      3. Storage
      4. Roller brush lever
      5. Side brush lever
      6. Drink holder
      7. Blower "on/off" rotary switch
      8. Device cover recessed grip
      9. Operating hours display

      Blower switch

        ATTENTION

        Malfunction

        Do not select any intermediate positions


        1. Blower rotary switch (mechanical)
        2. Switch position OFF - blower is off
        3. Switch position ON - blower is on
      1. When sweeping dry surfaces: Switch on the blower with the switch.

      2. When sweeping damp surfaces: Switch off the blower with the switch.

      Key-operated switch


        1. Key-operated switch
        2. Off positionKey can be removed/inserted from the key-operated switch
        3. Position 0/OFFThe device is ready
        4. Position I/ONThe device is switched on and ready for use
      1. Turn the key-operated switch to the appropriate position, it will lock into place.

      2. Remove the key from the key-operated switch when parking the device.

      Manual dust filter cleaning

        ATTENTION

        Health risk

        Only operate the filter cleaning when the waste container is fitted.


        1. Manual dust filter cleaning
      1. Move the handle back and forth several times to clean the filter.

      Push handle


        1. Push handle
        2. Brake lever/parking brake
        3. Brake lever lock
        4. Coarse dirt flap lever
      1. Pull the brake lever to brake.

      2. Apply the parking brake when parking the device.

        1. Pull the brake lever until it can be locked.

        2. To release, pull the brake lever and release the lock.

        3. Always keep the brake disc free from oil or grease. Clean the disc at regular intervals.

      3. To sweep larger objects in, pull the lever and lift the coarse dirt flap.

        1. Pull the lever of the coarse dirt flap to drive over fixed obstacles (up to 30 mm).

        2. When the lever is released, the coarse dirt flap returns to its original position.

      Roller brush and side brush lever


        1. Roller brush lever
        2. Side brush lever
      1. Lower the roller brush.

        1. Lever forwards: The roller brush is lowered - the machine is ready to sweep.

        2. Lever backwards: The lever latches into place. The roller brush rises.

      2. Lower the side brush for cleaning close to the edge.

        1. Lever forwards: The side brush(es) are lowered.

        2. Lever backwards: The lever latches into place. The side brush(es) are raised.

      Batteries / chargers

      ATTENTION

      Only use the batteries and chargers recommended by the manufacturer

      Only replace batteries with batteries of the same type.

      Before disposing of the vehicle, remove the battery and dispose of it in accordance with national or local regulations.

      Warning symbols

      Observe the following warnings when handling the batteries:

      Observe notes in the instructions for the battery, on the battery and in these operating instructions.
      Wear eye protection.
      Keep acids and batteries away from children.
      Risk of explosion
      Fire, sparks, open flames and smoking are prohibited.
      Risk of acid burns
      First aid.
      Warning
      Disposal
      Do not throw batteries in the bin.

      Safety instructions

      DANGER

      Risk of fire and explosion

      Do not place tools or other objects on the battery.

      Naked flames and smoking must be strictly avoided.

      Ensure the room is well ventilated when charging batteries.

      Only use batteries and chargers approved by Kärcher (original spare parts).

      WARNING

      Environmental risk due to improper disposal of batteries

      Ensure that defect or used batteries are disposed of safely (contact a waste management company or Kärcher Service).

      Procedures in the event of unintentional release of battery acid

      When used normally, and when observing the instructions, lead-acid batteries do not pose any risk.

      However, keep in mind that lead-acid batteries contain sulphuric acid which can cause serious chemical burns and corrosion.

      1. If there is spillage or, if the battery is leaking, acid is escaping, lay down a binding agent such as sand. Do not let it reach the sewer system, soil or a body of water.

      2. Neutralise the acid with lime/baking soda and dispose of it according to local regulations.

      3. Contact a waste management company to dispose of faulty batteries.

      4. Rinse out your eyes or rinse off your skin with copious amounts of fresh water if acid splashes into your eyes or onto your skin.

      5. Then consult a doctor immediately.

      6. Wash any contaminated clothing with water.

      7. Change clothes.

      Order numbers and dimensions of batteries and chargers

      Note

      The KM 85/50 W Bp Pack and KM 85/50 W Bp Pack 2SB variants are delivered with batteries and charger.

      • Kärcher order numbers for recommended batteries and chargers

      Battery set
      Maintenance-free
      Order no. *
      Volume
      m3 **
      Airflow
      m3/h ***
      2 x 12 V / 115 Ah
      2.815-137.0
      2.64
      1.06
      * The order no. of the battery set contains 2 batteries
      ** Minimum volume of battery charging room
      *** Minimum airflow between battery charging room and environment
      Charger
      Order no.
      Required quantity
      24 V / 12 A
      6.654-329.0
      1
      • When using other batteries

      Maximum dimensions per battery *
      L x W x H
      362 x 174 x 290 mm
      * 2 batteries are required

      Installing / connecting batteries

      ATTENTION

      Risk of damage as a result of incorrect polarity

      Make sure you connect the cables to the correct terminals.


        Figure: Installation and connection of the batteries

        1. Batteries
        2. Negative cable to the battery connector
        3. Positive cable to the battery connector
        4. Connection cable
        5. Spacers (2x)
      1. Switch off the device and remove the key from the key-operated switch.

      2. Open or remove the device cover.

      3. Place both batteries in the mount.

      4. Insert both spacers.

      5. Connect the connection cables as shown.

      6. Connect the negative and positive cables to the battery connector as shown.

      Charging batteries

      DANGER

      Risk of fatal injury from electric shock

      Only operate the charger from an appropriate power supply with sufficient fuse protection.

      Only use the charger in dry rooms with sufficient ventilation.

      ATTENTION

      Risk of damage due to deep discharge

      The device has deep discharge protection, i.e. when the permitted minimum capacity level is reached, you have to drive the device directly to the charging station and avoid slopes.

      ATTENTION

      Risk of damage caused by charger

      Do not connect the charger to the device controller plug connector.

      Note

      Adhere to the safety instructions for charging batteries.

      For further information on charging, please read the operating instructions for the charger and act accordingly.


      1. Mains cable with IEC connector
      2. Charger
      3. LED displays
        • Yellow = battery charging

        • Green = battery > 80% charged

        • Green = battery fully charged

        • Red = battery empty

      4. Charger plug connector
      5. Battery plug connector
      1. Shut down the device safely.

      2. Unplug the battery connector at the device.

      3. Connect the charger plug connector to the battery plug connector.

      4. Connect the IEC connector to the charger. Connect the mains cable to the domestic mains socket. The charging process begins.

        Carry out the charging process in accordance with the information in the operating instructions for the charger.

      5. Charge the batteries for 10-12 hours.

        The recommended chargers (for the respective batteries) are electronically controlled and finish the charging process automatically.

      Initial startup

      Before startup

      1. Check the charging state of the battery by setting the key-operated switch to position I (operation).

        1. The charging state of the battery is displayed after approx. 5 seconds with different coloured LEDs (green, yellow, red) on the charge monitoring display.

        2. If the display is yellow or red, charge the battery.

      2. Check the roller brush and side brush for any tangled pieces of tape.

        1. This check can be made with the waste container removed.

        2. For safety reasons, tangled pieces of tape must only be removed when removed.

      3. Operate the manual dust filter cleaning and clean the dust filter.

      4. Empty the waste container.

      Operation

      Driving the device

        ATTENTION

        Risk of accident when reversing

        The device can move forward and backward at the same speed.

        You should therefore carefully pull the push handle to the rear when reversing.

      1. Insert the key in the key-operated switch and turn to the “I/ON” position, the device is ready for operation.

      2. Release the parking brake.

      3. Driving forward: Push the push handle forward.

      4. Driving in reverse: Pull the push handle back.

      5. To drive over fixed obstacles (up to 30 mm), raise the coarse dirt flap.

      6. Drive over fixed obstacles of more than 30 mm in height only via a suitable ramp.

      Information on sweeping operation

      DANGER

      Risk of injury from stones or chippings

      When the coarse dirt flap is open, beware of people, animals and objects in the vicinity (projectile stones or chippings are dangerous).

      Do not carry out any cleaning work with the waste container removed.

      CAUTION

      Risk of damage due to parcel tape or similar material

      Do not sweep parcel tape, pieces of string or similar items (damage to the sweeping mechanics).

      Note

      Adjust the sweeping speed to the conditions in order to achieve optimum cleaning results.

      Sweeping with roller brush and side brush


      1. Push handle
      2. Roller brush lever
      3. Side brush lever
      4. Coarse dirt flap lever
      1. Carry out cleaning work in the forward travel direction by pushing the push handle forward.

      2. Lower the roller brush by pushing the roller brush lever on the control panel forwards. The roller brush lowers.

        1. Switch on the suction fan at the rotary switch on dry surfaces.

        2. Work without a suction fan on wet or damp surfaces.

      3. For cleaning close to the edge, lower the side brush by pushing the side brush lever on the control panel forwards.

        1. The side brush only starts up if the roller brush is switched on.

      4. To pick up larger objects (30 mm), actuate the coarse dirt flap lever.

      5. Clean the dust filter regularly.

      6. To protect the batteries, the device switches itself off completely when the battery charge is low.

        1. Always recharge batteries in good time. See chapter “Charging the batteries”.

        2. If the device has switched itself off, decouple the drive and push the device to the charging station. See chapter “Pushing the device”.

      Emptying the waste container

      ATTENTION

      Health risk from dust

      Wear a dust mask and safety goggles when emptying the waste container.

      Note

      Operate the manual dust filter cleaning system several times before emptying the waste container.


      1. Waste container lock (2x)
      2. Waste container handle
      3. Waste container transport rollers (2x)
      4. Recessed grip
      1. Push both locks of the waste container upwards (open).

      2. Hold the waste container by the handle and pull it out on the transport rollers.

      3. To empty, hold the waste container by the handle and recessed grip.

      4. Push in the waste container completely.

      5. Check whether the waste container has clicked into place.

      Stopping and parking the device

      1. Park the device on a level surface.

      2. Apply the parking brake.

      3. Remove the key from the key-operated switch.

      4. Raise the roller brush and side brush.

      5. Empty the waste container.

      6. Charge the battery.

      Transport

        CAUTION

        Risk of injury and damage

        Be aware of the weight of the device during transportation.


        1. Fastening area above the push handle
        2. Fastening area at the front (under the device cover)
        3. Positioning aid for tension belt
      1. Note the markings for fastening areas on the base frame (chain symbols).

      2. Apply the parking brake.

      3. Remove the battery connector and key from the key-operated switch.

      4. Secure the device to the wheels with wedges.

      5. Secure the device with ropes or lashing straps.

      6. When transporting in vehicles, secure the device against slipping and tipping over according to the applicable guidelines.

      Storage

      WARNING

      Risk of injury and damage

      Note the weight of the device.

      1. Place the device in a dry, protected place on an even surface.

      2. Remove the key from the key-operated switch.

      3. Clean the vehicle inside and out.

      4. Pull off the outer battery connector.

      5. Recharge the battery every 2 months.

      Care and maintenance

      General notes

      DANGER

      Risk of accidents and injuries due to unintentional movement of the device

      Switch off the device and remove the key from the key-operated switch before carrying out any care and maintenance work.

      Disconnect the central battery plug connector.

      Note

      Adhere to the safety instructions for care and maintenance.

      Cleaning the device

      CAUTION

      Risk of short circuits due to water stream

      Do not clean the device with a hose or high-pressure water jet.

      DANGER

      Health risk from dust

      Wear a dust mask and safety goggles when cleaning with compressed air.

      ATTENTION

      Risk of damage to the surfaces

      Do not use any scouring agents or aggressive cleaning agents for cleaning purposes.

      1. Blow out the inside of the device with compressed air.

      2. Clean the inside and outside of the device with a damp cloth, soaked in mild washing lye.

      Maintenance intervals

      Maintenance by the customer

      Note

      All servicing and maintenance work must be performed by a qualified specialist. If necessary, you can consult a Kärcher specialist dealer at any time.

      • Daily maintenance

      1. Check the roller brush and side brush for any tangled pieces of tape.

      2. Check that the control elements are fully functional.

      3. Dedust the dust filter.

      • Weekly maintenance

      1. Check the moving parts to make sure that they move smoothly.

      2. Check the sealing strips in the sweeping area for correct adjustment and for wear.

      3. Check the roller brush and side brush for wear.

      4. Check the dust filter and clean the filter box as necessary.

      5. Check the tension of belts, check for wear and check that they are functional.

      • Maintenance after wear

      1. Adjust or change sealing strips.

      2. Replace the roller brush.

      3. Replace the side brush.

      4. Change brake pads.

      Note

      See chapter "Maintenance work" for descriptions.

      Maintenance by Customer Service

      Note

      To ensure the validity of warranty claims, all servicing and maintenance work during the warranty period must be performed by an authorised Customer Service department.

      1. Have maintenance work carried out according to the inspection checklist.

      Maintenance work

      Checking the roller brush for entangled pieces of tape

      1. Check the roller brush and side brush for any tangled pieces of tape.

        1. The inspection can be made with the waste containers removed.

        2. For safety reasons, tangled pieces of tape must only be removed when removed.

      Replacing / inspecting the roller brush

      Removing the roller brush


      1. Roller brush
      2. Bearing plate
      3. Knurled screws
      4. Cover plate
      1. Switch off the device and remove the key from the key-operated switch.

      2. Lower the roller brush.

      3. Unscrew the knurled screws.

      4. Remove the bearing plate and cover plate.

      5. Pull out the roller brush.

      Installing the roller brush


      Figure: Installation position seen from the rear (with the waste container removed)

      1. Be sure to install the roller brush in the correct installation position (the roller brush mounts are identical).

      2. Install the cover plate and bearing plate in reverse order.

      Adjusting/changing side brushes

        Adjusting the sweeping pattern

        If the side brush is worn, readjust the sweeping pattern using the adjusting screw.


        Figure without device cover

        1. Adjusting screw
        2. Side brushes
      1. Open the cover.

      2. Adjust the sweeping pattern of the side brush with the adjusting screw.

        1. Turn clockwise (-) - the side brush is raised

        2. Turn anticlockwise (+) - the side brush is lowered

      3. If the cleaning performance is not satisfactory despite having readjusted the sweeping pattern several times, the side brush is too worn and needs to be replaced.

      4. Replacing the side brush

        ATTENTION

        Risk of injury and damage

        Remove the batteries and the sweep container before tilting the device.

        Secure the tipped device before changing the side brush.

        Changing the side brush when the device is tilted is described.


        1. Device tilted backwards
        2. Side brushes
        3. Screw
      5. Remove the waste container.

      6. Remove the battery.

      7. Tilt the device to the rear and secure it against tipping down.

      8. Unscrew the screw on the underside.

      9. Remove the side brush.

      10. If necessary, clean the mount.

      11. Attach the new side brush to the driver and fasten it in place with the screw.

      12. Adjust the sweeping pattern with the adjusting screw after changing the side brush.

      Replacing the dust filter

      DANGER

      Health risk from dust

      Wear a dust mark and safety goggles when working on the filter system.


        1. Locks (2x)
        2. Dust filter (flat filter)
        3. Filter box
      1. Switch off the device and remove the key from the key-operated switch.

      2. Operate the manual dust filter cleaning.

      3. Open the locks.

      4. Lower the filter box with the dust filter down to the end stop.

      5. Remove the dust filter upwards.

      6. Check the dust filter.

        1. Clean it by vacuuming off dirt or tapping off carefully.

        2. Use a new dust filter if it is damaged or heavily soiled.

      Replacing / setting the sealing strips

      Sealing strips
      Setting values
      Side sealing strips
      Distance from ground 1 - -2 mm
      Front sealing strip
      Trailing distance 10-15 mm
      Rear sealing strip
      Trailing distance 5-10 mm

      Note

      The trailing distance of the front and rear sealing strip defines how much the sealing lip folds backwards when driving the device forwards.

      When set correctly, there must be a gap between the side sealing strips and the floor.


      1. Fastening
      2. Side sealing strip
      3. Front sealing strip
      4. Rear sealing strip
      1. Unfasten the fastening of the sealing strips.

      2. Set the sealing strip by shifting it in the elongated holes.

        1. Refer to the table for the values.

      3. Once the settings are correct, fasten the sealing strips.

      Fuses

      Check the fuses


        1. Main fuse
        2. Fuse
      1. Open the cover.

      2. Replace the defective fuse only with a fuse of the same fuse rating.

      3. The device is ready for use when the main breaker is down.

      4. If the main breaker is up, the breaker has triggered and the device is not ready for operation. Press the breaker.

        If the main breaker triggers repeatedly, the cause must be checked. In this case contact Customer Service.

      Accessories / spare parts

      The following is an overview (excerpts thereof) of wear parts or optionally available accessories.

      Accessories
      Description
      Order no.
      Side brush, standard
      For indoor and outdoor surfaces
      6.906-132.0
      Side brush, soft
      For fine dust, on indoor and outdoor surfaces
      Moisture resistant
      6.905-626.0
      Side brush, hard
      For removal of stubborn dirt, for outdoor use
      Moisture resistant
      6.905-625.0
      Roller brush, standard
      For indoor and outdoor surfaces
      Wear and moisture resistant
      4.762-430.0
      Roller brush, soft
      For fine dust, on indoor and outdoor surfaces
      Moisture resistant
      4.762-442.0
      Roller brush, hard
      For removal of stubborn dirt, for outdoor use
      Moisture resistant
      4.762-443.0
      Dust filter
      Replace the flat filter at least 1x annually
      Moisture resistant, washable
      5.731-585.0
      Sealing strip, side
      Left and right
      5.400-723.0
      Sealing strip, rear
      5.394-834.0
      Sealing strip, front
      5.394-832.0
      Side brush attachment kit, left
      Has to be installed by Customer Service
      2.850-266.0
      Home Base accessories
      Description
      Order no.
      Adapter
      For securing to Home Base rail (device)
      5.035-488.0
      Double hook
      Can only be used in conjunction with adapter
      6.980-077.0
      Detergent container
      Can only be used in conjunction with adapter
      4.070-006.0
      Coarse dirt pliers set
      Coarse dirt pliers including attachment to the device
      4.035-524.0

      Troubleshooting guide

      You can remedy minor faults using the following overview.

      Contact the Customer Service department in the case of any faults not listed!

      DANGER

      Risk of accidents and injuries due to unintentional movement of the device

      Switch off the device and remove the key from the key-operated switch before carrying out any care and maintenance work.

      Unplug the central battery connector or disconnect the battery.

      DANGER

      Risk of electric shock

      When working on electronic components, unplug the battery plug or disconnect the battery.

      Repair work and work on electrical components must only be performed by your authorised Customer Service.

      • Device does not move or only moves slowly 

      • Dust when sweeping / insufficient suction power 

      • Sweeping performance not satisfactory 

      • Activation of roller brush / side brush not working 

      • The roller brush / side brush are not running 

      Device does not move or only moves slowly

      Cause:

      Remedy:

      • Key-operated switch to position I.

      • Activate travel drive (deactivate decoupling).

      • Charge the battery.

      • Check the belt and chain.

      • Check main breaker, activate it by pressing if it has triggered.

      • Check the connected battery terminals.

      • Check the central battery connector.

      • Fully close the device cover (cover switch).

      Dust when sweeping / insufficient suction power

      Cause:

      Remedy:

      • Empty the waste container.

      • Check / replace the seals.

      • Check / clean / replace the dust filter.

        1. Check that the dust filter is seated correctly.

        2. In case of light soiling, clean the dust filter.

        3. In case of damage or heavy soiling, replace the dust filter.

      • Check the sealing strips for wear / set / replace them.

      • When dry sweeping: Switch on the blower.

      • Completely raise the side brush.

      Sweeping performance not satisfactory

      Cause:

      Remedy:

      • Check the roller brush and side brushes for wear, adjust the sweeping pattern or replace if necessary.

      • Check the sealing strips for wear, adjust or replace them if necessary.

      • Check that the coarse dirt flap is fully functional.

      • Check that the roller brush is correctly in place.

      Activation of roller brush / side brush not working

      Cause:

      Remedy:

      • Lower the roller brush and/or side brushes.

      Remedy:

      • Check the adjustment of the Bowden cables.

      Remedy:

      • Contact Customer Service.

      The roller brush / side brush are not running

      Cause:

      Remedy:

      • Check the roller brush / side brush for any tangled pieces of tape.

      Remedy:

      • Have the micro switch checked by Customer Service.

      Technical data

      • KM 85/50 W Bp (1.351-116.0) KM 85/50 W Bp *IN (1.351-118.0) 

      • KM 85/50 W Bp Pack (1.351-117.0) 

      • KM 85/50 W Bp Pack 2SB (1.351-119.0) 

      KM 85/50 W Bp (1.351-116.0) KM 85/50 W Bp *IN (1.351-118.0)

      Device performance data
      Operation duration with fully loaded battery
      2,5 h
      Travel speed, forwards
      4,5 km/h
      Travel speed, backwards
      4,5 km/h
      Climbing ability (max.)
      15 %
      Working width without side brushes
      615 mm
      Working width with 1 side brushes
      850 mm
      Theoretical surface performance
      Surface performance with 1 side brushes
      3825 m2/h
      Degree of protection
      IPX3
      Battery
      Battery type
      ---
      Battery capacity
      --- Ah
      Working voltage of the battery
      24 V
      Charger
      Frequency
      --- Hz
      Protection class
      ---
      Ambient conditions
      Ambient temperature
      -5 bis +40 °C
      Humidity, non-condensing
      0 - 90 %
      Dimensions and weights
      Length
      1550 mm
      Width
      1000 mm
      Height
      1120 mm
      Weight
      140 kg
      Approved total weight
      300 kg
      Waste container
      Waste container volume
      50 l (kg)
      Filter and suction system
      Filter system
      Flat fold filter, manual cleaning
      Filter area
      2,3 m2
      Dust class
      M
      Suction system nominal negative pressure
      0,5 mbar
      Determined values in acc. with EN 60335-2-72
      Hand-arm vibration value
      2,4 m/s2
      Uncertainty K
      0,2 m/s2
      Sound pressure level LpA
      69 dB(A)
      Uncertainty KpA
      3 dB(A)
      Sound power level LWA + K uncertaintyWA
      87 dB(A)
      Uncertainty KWA
      3 dB(A)

      KM 85/50 W Bp Pack (1.351-117.0)

      Device performance data
      Operation duration with fully loaded battery
      2,5 h
      Travel speed, forwards
      4,5 km/h
      Travel speed, backwards
      4,5 km/h
      Climbing ability (max.)
      15 %
      Working width without side brushes
      615 mm
      Working width with 1 side brushes
      850 mm
      Theoretical surface performance
      Surface performance with 1 side brushes
      3825 m2/h
      Degree of protection
      IPX3
      Battery
      Battery type
      Maintenance-free
      Battery capacity
      115 Ah
      Working voltage of the battery
      2x12 = 24 V
      Charger
      Mains voltage
      95 - 253 V
      Frequency
      50/60 Hz
      Protection class
      II
      Ambient conditions
      Ambient temperature
      -5 bis +40 °C
      Humidity, non-condensing
      0 - 90 %
      Dimensions and weights
      Length
      1550 mm
      Width
      1000 mm
      Height
      1120 mm
      Weight
      226 kg
      Approved total weight
      300 kg
      Waste container
      Waste container volume
      50 l (kg)
      Filter and suction system
      Filter system
      Flat fold filter, manual cleaning
      Filter area
      2,3 m2
      Dust class
      M
      Suction system nominal negative pressure
      0,5 mbar
      Determined values in acc. with EN 60335-2-72
      Hand-arm vibration value
      2,4 m/s2
      Uncertainty K
      0,2 m/s2
      Sound pressure level LpA
      69 dB(A)
      Uncertainty KpA
      3 dB(A)
      Sound power level LWA + K uncertaintyWA
      87 dB(A)
      Uncertainty KWA
      3 dB(A)

      KM 85/50 W Bp Pack 2SB (1.351-119.0)

      Device performance data
      Operation duration with fully loaded battery
      2,5 h
      Travel speed, forwards
      4,5 km/h
      Travel speed, backwards
      4,5 km/h
      Climbing ability (max.)
      15 %
      Working width without side brushes
      615 mm
      Working width with 1 side brushes
      850 mm
      Working width with 2 side brushes
      1085 mm
      Theoretical surface performance
      Surface performance with 1 side brushes
      3825 m2/h
      Surface performance with 2 side brushes
      4882 m2/h
      Degree of protection
      IPX3
      Battery
      Battery type
      Maintenance-free
      Battery capacity
      115 Ah
      Working voltage of the battery
      2x12 = 24 V
      Charger
      Mains voltage
      95 - 253 V
      Frequency
      50/60 Hz
      Protection class
      II
      Ambient conditions
      Ambient temperature
      -5 bis +40 °C
      Humidity, non-condensing
      0 - 90 %
      Dimensions and weights
      Length
      1550 mm
      Width
      1100 mm
      Height
      1120 mm
      Weight
      227 kg
      Approved total weight
      300 kg
      Waste container
      Waste container volume
      50 l (kg)
      Filter and suction system
      Filter system
      Flat fold filter, manual cleaning
      Filter area
      2,3 m2
      Dust class
      M
      Suction system nominal negative pressure
      0,5 mbar
      Determined values in acc. with EN 60335-2-72
      Hand-arm vibration value
      2,4 m/s2
      Uncertainty K
      0,2 m/s2
      Sound pressure level LpA
      69 dB(A)
      Uncertainty KpA
      3 dB(A)
      Sound power level LWA + K uncertaintyWA
      87 dB(A)
      Uncertainty KWA
      3 dB(A)

      EU Declaration of Conformity

      We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us.

      Product: Sweeper vacuum

      Type: 1.351-xxx.0

      Currently applicable EU Directives

      2006/42/EC (+2009/127/EC)

      2014/30/EU

      2000/14/EC

      Harmonised standards used

      EN 60335-1

      EN 60335-2-72

      EN 55012: 2010

      EN 61000-6-2: 2007

      EN 62233: 2008

      Applied conformity evaluation method

      2000/14/EG: Annex V

      Sound power level dB(A)

      Measured: 84

      Guaranteed: 87

      The undersigned act on behalf and under the power of attorney of the company management.


      Documentation supervisor:

      S. Reiser

      Alfred Kärcher SE & Co. KG

      Alfred-Kärcher-Str. 28 - 40

      71364 Winnenden (Germany)

      Ph.: +49 7195 14-0

      Fax: +49 7195 14-2212

      Winnenden, 2020/06/01