LogoHD 6/15 G Classic HD 7/20 G Classic
  • General notes
  • Intended use
    • Water supply limit values
  • Environmental protection
  • Accessories and spare parts
  • Scope of delivery
  • Symbols on the device
  • Safety instructions
  • Safety devices
    • Safety lever
    • Overflow valve
    • Safety valve
    • Thermostat valve on the pump
  • Device description
  • Colour coding
  • Initial start-up
    • Unpacking
    • Checking the oil level in the high-pressure pump
    • Starting up the engine
      • Check the engine oil level
      • Topping up with fuel
    • Installing water filter
    • Installing the pushing handle and wheels
    • Installing the accessories
    • Water connection
      • Connection to a water line
    • Venting the device
  • Operation
    • Turning on the Device
    • Replacing the nozzle
    • Interrupting operation
    • Finishing operation
  • Transportation
  • Storage
    • Frost protection
  • Care and service
    • Safety inspection/maintenance contract
    • Maintenance intervals
      • Each time before use
      • Weekly
      • After the first 50 operating hours
      • After 100 operating hours
      • Every 500 operating hours, at least once annually
    • Maintenance work
      • Cleaning the water filter
      • Replacing the oil in the high-pressure pump
  • Troubleshooting guide
    • Device does not start

    • Device does not reach required pressure

    • Pump leaking

      Up to 3 drops of water per minute are permissible.

    • Pump knocking

  • Warranty
  • Technical data
    • HD 7/20 G Classic
    • HD 8/23 G Classic
    • HD 9/25 G Classic

      HD 6/15 G Classic
      HD 7/20 G Classic

      97684400 (12/20)

      General notes

      Read these original operating instructions and the enclosed safety instructions before using the device for the first time. Proceed accordingly.

      Keep both books for future reference or for future owners.

      Intended use

      Use this high-pressure cleaner only for the following types of work:

      • The high-pressure jet is intended exclusively for cleaning, e.g. machines, vehicles, structures, tools, facades, terraces and garden equipment.

      We recommend using a dirt blaster as a special accessory for stubborn soiling.

      The device is suitable for operation in altitudes of up to 500 m. For operation in higher altitudes the engine must be adapted by the KÄRCHER Customer Service.

      DANGER

      Operating the device at gas stations or other dangerous areas

      Risk of injury!

      Follow the respective safety regulations.

      Note

      Please do not let waste water contaminated with mineral oil reach soil, water or the sewage system. Only clean the engine and the engine bottom in a suitable site with an oil trap.

      Water supply limit values

      ATTENTION

      Dirty water

      Premature wear and tear or deposits in the device

      Supply the device using only clean water, or recycled water that does not exceed the specified limit values.

      The following limit values apply to the water supply:

      • pH value: 6.5-9.5

      • Electrical conductivity: Conductivity of fresh water + 1200 µS/cm, maximum conductivity 2000 µS/cm

      • Settleable particles (sample volume 1 l, settling time 30 minutes): < 0.5 mg/l

      • Filterable particles: < 50 mg/l, no abrasive substances

      • Hydrocarbons: < 20 mg/l

      • Chloride: < 300 mg/l

      • Sulphate: < 240 mg/l

      • Calcium: < 200 mg/l

      • Total hardness: < 28 °dH, < 50° TH, < 500 ppm (mg CaCO3/l)

      • Iron: < 0.5 mg/l

      • Manganese: < 0.05 mg/l

      • Copper: < 2 mg/l

      • Active chloride: < 0.3 mg/l

      • Free of unpleasant odours

      Environmental protection

      The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

      Electrical and electronic devices contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with the household rubbish.

      Notes on the content materials (REACH)

      Current information on content materials can be found at: www.kaercher.de/REACH

      Accessories and spare parts

      Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely.

      Information on accessories and spare parts can be found at www.kaercher.com.

      Scope of delivery

      Check the contents for completeness when unpacking. If any accessories are missing or in the event of any shipping damage, please notify your dealer.

      Symbols on the device

      Risk of burns from hot surfaces.
      Do not aim the high-pressure jet may at persons, animals, live electrical equipment or the device itself.
      Protect the device against frost.
      According to applicable regulations, the device must never be used with the drinking water network without a system separator. Ensure that the connection to your house water system, with which the high-pressure cleaner is operated, is equipped with a system separator according to EN 12729 type BA. Water that has flowed through a system separator is classified as undrinkable. Always connect the system separator to the water inlet and never directly to the device.
      Health risk from poisonous exhaust gases. Never inhale the exhaust gases.
      Flammable
      No smoking is allowed.
       
      Fires, sparks, open flames and smoking are prohibited.
      Observe notes in the instructions for the battery, on the battery and in these operating instructions.
      Warning

      Safety instructions

      • It is essential that you read the safety instructions 5.951-949.0 before initial start-up.

      • Observe the national regulations for liquid jet cleaners.

      • Observe the national accident prevention regulations. Liquid jet cleaners must be tested regularly. The test result must be recorded in writing.

      • Do not modify the device or accessories.

      DANGER

      Do not operate the device if fuel has been spilled. In such a case, move the device to another location and avoid any sparking.

      DANGER

      Do not store fuel in the proximity of naked flames or devices such as ovens, heating boilers, water heaters, etc. that have a pilot light or may generate sparks. Do not use or spill fuel in the above environment.

      DANGER

      Keep easily flammable objects at least 2 m away from the muffler.

      DANGER

      Do not operate the device without a muffler. Check the muffler regularly and clean or replace it if necessary.

      DANGER

      Do not operate the device in forests, bushy or grassy areas if the exhaust pipe is not equipped with a spark catcher.

      DANGER

      Do not run the motor with the air filter removed or without a cover over the intake opening.

      DANGER

      Do not adjust any control springs, governor control linkage or other parts that could increase the speed of the motor.

      DANGER

      Do not touch any hot parts such as the muffler, cylinder or cooling fins.

      DANGER

      Never bring your hands and feet close to rotating parts.

      DANGER

      Never operate the device in confined spaces.

      DANGER

      Do not use unsuitable fuels as they can be dangerous.

      Safety devices

      CAUTION

      Missing or modified safety devices

      Safety devices are provided for your own protection.

      Never modify or bypass safety devices.

      Safety lever

      The safety lever on the high-pressure gun prevents the device from being switched on inadvertently.

      Overflow valve

      If the high-pressure gun is closed, the overflow valve opens and the entire water volume will flow back to the pump suction side.

      The overflow valve is set by the manufacturer and sealed. Setting shall only be carried out by Customer Service.

      Safety valve

      The safety valve opens if the pressure relief valve is faulty.

      The safety valve is set and sealed at the factory. The adjustment is made by Customer Service.

      Thermostat valve on the pump

      The thermostat valve opens when the maximum permissible water temperature is exceeded and discharges the hot water outdoors.

      Device description


      1. Fuel tank
      2. Starter rope (device for manual start)
      3. Fuel valve
      4. Push handle
      5. High-pressure gun storage clip
      6. Oil level indicator
      7. Oil fill screw (pump)
      8. Oil drain screw (pump)
      9. Oil dip (engine)
      10. Engine switch
      11. High-pressure connection
      12. Water connection with filter
      13. Hose holder
      14. Nozzle screws
      15. High-pressure nozzle
      16. Spray lance
      17. High-pressure gun
      18. Lever for high-pressure gun
      19. Safety lever
      20. High-pressure hose

      Colour coding

      • Control elements for the cleaning process are yellow.

      Initial start-up

      DANGER

      Risk of injury!

      Device, tubes, high-pressure hose and connections must be in faultless condition.

      Otherwise, the device must not be used.

      Unpacking

      1. Check the contents of the package when unpacking.

      2. Notify the dealer immediately in the case of shipping damage.

      Checking the oil level in the high-pressure pump

      1. Place the device on a flat and level surface.

      2. Check the high-pressure pump oil level at the oil level indicator.

        The oil level must be in the middle of the oil level indicator.

      3. Top up the oil if necessary. For oil type, see ChapterTechnical data.

      Starting up the engine

      1. Before initial start-up of the engine, read the original instructions for the engine and observe the safety instructions.

      Check the engine oil level

      1. Check the oil level in the engine.

        Do not start up the device if the oil level is low.

      2. Top up the oil if necessary. For oil type see ChapterTechnical data.

      Topping up with fuel

      DANGER

      Unsuitable fuel

      Risk of explosion

      Only fill with petrol. Unleaded petrol (86 RON) can be used.

      1. Open the fuel tank cap.

      2. Fill the fuel tank with fuel.

      3. Close the cap of the fuel tank.

      4. Wipe up any spilled fuel.

      Installing water filter

      Note

      Please follow the direction of the mark on the water filter (except HD 6/15).


      1. Union joint
      2. Water filter
      3. Arrow
      1. Attach the water filter, the arrow must point to the pump.

      2. Fasten the union joint on the pump.

      Installing the pushing handle and wheels


      1. Put the push handle on the base frame.

      2. Secure the push handle with the screws and nuts.

      3. Push the wheels onto the axle.

      4. Push the fastener onto the axle and tighten the screws.

      Installing the accessories

      1. Connect the spray lance to the high-pressure gun.

      2. Install the nozzle with the nozzle screw at the spray lance.

      3. Screw the high-pressure hose to the high-pressure gun.

      4. Fasten the high-pressure hose to the high-pressure connection.

      Water connection

      Connection to a water line

      WARNING

      Health risk from return flow of contaminated water into the drinking water network.

      Observe the regulations of your water supply company.

      1. Check the feed pressure, input temperature and input amount of the water supply. See Chapter Technical data for the requirements.

      2. Connect the system separator and water connection of the device with a hose (minimum length 7.5 m, minimum diameter 3/4”).

        The supply hose is not included in the scope of delivery.

      3. Open the water inlet.

      Venting the device

      1. Open the water inlet.

      2. Remove the high-pressure nozzle.

      3. Start the engine according to the original instructions for the engine.

      4. Allow the device to run until the escaping water is free of air bubbles.

      5. Switch off the device.

      6. Fit the high-pressure nozzle.

      Operation

      DANGER

      Risk of explosion!

      Flammable liquids or gases can ignite or cause an explosion.

      Do not spray flammable liquids. Do not operate this device in hazardous areas (e.g. filling stations).

      CAUTION

      Environmental damage.

      Clean engines at places with a suitable oil separator only.

      Turning on the Device

      1. Open the water supply.

      2. Start the engine with the high-pressure gun actuated according to the operating instructions of the engine manufacturer.

      ATTENTION

      Risk of damage

      Do not pull the starter rope when the engine is running.

      Note

      The high-pressure nozzle can be removed to facilitate the start-up process.

      • Press the lever on the high-pressure gun as long as necessary until the engine starts.

      Replacing the nozzle

      DANGER

      Risk of injury!

      Switch the device off prior to replacing nozzle and do not activate hand spray gun until the device is pressureless.

      1. Secure the high-pressure gun. To do so, push the safety lever towards the front.

      2. Unscrew nozzle screws and remove the nozzle.

      3. Put on a new nozzle.

      4. Screw on the nozzle screws and tighten them by hand.

      Interrupting operation

      1. Close the high-pressure gun to interrupt operation.

      2. Open the high-pressure gun to continue operation again.

      3. In case of extended interruptions (several minutes), switch off the engine.

      4. Activate the high-pressure gun until the device is pressureless.

      5. Secure the hand spray gun using the safety lever so that it doesn’t open accidentally.

        Note

        When the lever of the high-pressure gun is released, the engine continues to run at zero speed. The water thus circulates within the pump and gets heated.When the cylinder head at the pump has reached the maximum permissible temperature (65 °C), the therm-valve opens. Hot water is drained. Cold water will follow and cool the pump.

      Finishing operation

      After operating the water using saline water (sea water), open the high-pressure gun and rinse the device for at least 2 - 3 minutes using tap water.

      1. Set the engine switch to “OFF” and close the fuel valve.

      2. Shut off the water supply.

      3. Activate the high-pressure gun until the device is pressureless.

      4. Press the safety lever of the high-pressure gun to secure the lever of the pistol against being released accidentally.

      5. Remove the water inlet hose from the device.

      Transportation

      CAUTION

      Risk of injury, risk of damage

      Be aware of the weight of the device during transport.

      1. Place the spray lance with the high-pressure gun on the hooks.

      2. Coil up the high-pressure hose and hang it over the hook.

      3. Push the push handle down, and pull / push the device.

      4. When transporting the device in vehicles, secure the device against shifting and tipping over.

      Storage

      CAUTION

      Failure to observe the weight

      Risk of injury and damage

      Be aware of the weight of the device during storage.

      Store the device indoors only.

      Frost protection

      ATTENTION

      Frost destroys the device if it is not completely drained of water.

      Store the device in a frost-free location.

      If frost-free storage is not possible:

      1. Drain excess water.

      2. Pump commonly available anti-freeze through the device.

      3. Allow the device to run for a maximum of 1 minute until the pump and lines are empty.

      Note

      Use commonly available, Glycol-based vehicle anti-freeze. Observe the handling instructions of the anti-freeze manufacturer.

      Care and service

      ATTENTION

      Danger due to device inadvertently starting up

      Risk of injury

      Switch off the engine switch and remove the spark plug connector prior to all work on the device.

      CAUTION

      Hot surfaces

      Risk of injury

      Allow the device to cool down prior to all work.

      Note

      Observe the information on care and service in the original instructions for the motor.

      Safety inspection/maintenance contract

      You can agree on regular safety inspections or close a maintenance contract with your dealer. Please seek advice on this.

      Maintenance intervals

      Each time before use

      • Check the high-pressure hose for damage.

        Immediately replace a damaged high-pressure hose.

      • Check the device for leaks.

        3 drops of water per minute are permissible. Contact Customer Service in the case of more serious leaks.

      Weekly

      1. Check the oil level of the engine and pump. Contact Customer Service if the oil is milky (water mixing with the oil).

      2. Clean the water filter, see ChapterCleaning the water filter.

      After the first 50 operating hours

      Replace the oil in the high-pressure pump.

      After 100 operating hours

      1. Replace the oil in the engine.

      2. Carry out maintenance tasks on the engine according to the specifications provided in the operating instructions of the engine.

      Every 500 operating hours, at least once annually

      Have the device maintained by Customer Service.

      Maintenance work

      Cleaning the water filter

      1. Shut off the water inlet.

      2. Unscrew the filter cup.


        1. Water filter
        2. Filter insert
        3. Filter chamber
      3. Pull the filter insert downwards and off.

      4. Clean the filter insert and filter cup.

      5. Re-install the filter insert.

      6. Screw on the filter cup again and tighten.

      Replacing the oil in the high-pressure pump

      For the oil type and filling quantity, see ChapterTechnical data.

      1. Provide a catch pan for at least 1 litre of oil.

      2. Unscrew the oil drain plug.

      3. Drain the oil into the catch pan.

      4. Screw in the oil drain plug.

      5. Slowly fill with new oil until the middle of the oil level indicator is reached. Air bubbles must be able to escape.

      Troubleshooting guide

      DANGER

      Risk of injury if the device is left running in an unattended state.

      Switch off the engine and remove the spark plug connector before performing any work on the device.

      Risk of burns!

      Do not touch hot mufflers, cylinders or radiator ribs.

      In case of any malfunctions not mentioned in this chapter, contact the authorised Customer Service when in doubt or when you have been explicitly advised to do so.

      • Device does not start 

      • Device does not reach required pressure 

      • Pump leakingUp to 3 drops of water per minute are permissible. 

      • Pump knocking 

      Device does not start

      Remedy:

      • Follow operating instructions of the motor manufacturer!

      • Contact Customer Service if necessary.

      Device does not reach required pressure

      Remedy:

      • Check operating speed of the motor.

      • Check the size of the nozzle and compare with the required size specified in the chapterTechnical data.

      • Vent the device, see ChapterVenting the device.

      • Clean the water filter.

      • Check the water supply volume and compare with the required volume specified in the chapterTechnical data.

      • Clean all inlet pipes to the pump.

      • Contact Customer Service if necessary.

      Pump leaking

      Up to 3 drops of water per minute are permissible.

      Remedy:

      • In case of more serious leaks, have the device checked by Customer Service.

      Pump knocking

      Remedy:

      • Clean the water filter.

      • Check the water supply line for leaks.

      • Vent the device, see ChapterVenting the device

      • Contact Customer Service if necessary.

      Warranty

      The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provided that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

      (See overleaf for the address)

      Technical data

      • HD 7/20 G Classic 

      • HD 8/23 G Classic 

      • HD 9/25 G Classic 

      HD 7/20 G Classic

      Internal combustion engine
      Engine type
      G210FA
      Maximum power
      4.4 / (5.9) kW (HP)
      Fuel consumption (max.)
      2.24 l/h
      Engine speed
      3500 1/min
      Fuel tank capacity
      3.0 l
      Fuel type
      unleaded vehicle petrol (86 ROZ)
      E10 Fuel suitability
      Yes
      Oil type
      15W40 10W30
      Oil volume
      0.6 l
      High-pressure pump
      Maximum operating pressure
      25 (250) MPa (bar)
      Operating pressure
      20 (200) MPa (bar)
      Flow rate
      700 (11.67) l/h (l/min)
      Nozzle size
      035
      Pump oil type
      15W40 10W30
      Oil quantity of a high-pressure pump
      0.25 l
      Opening temperature thermal valve
      60 ± 5 °C
      Water connection
      Feed pressure (max.)
      1 (10) MPa (bar)
      Feed pressure (min.)
      0.1 (1) MPa (bar)
      Input temperature (max.)
      60 °C
      Input amount (min.)
      900 (15) l/h (l/min)
      Minimum water supply hose length
      7.5 m
      Minimum water supply hose diameter
      3/4 in
      Device performance data
      Degree of protection
      IPX5
      High-pressure gun recoil force
      39 N
      Dimensions and weights
      Weight (without accessories)
      40.0 kg
      Length x width x height
      878x538x702 mm
      Determined values in acc. with EN 60335-2-79
      High-pressure gun hand-arm vibration value
      18.6 m/s2
      Uncertainty K
      1.5 m/s2
      Sound pressure level LpA
      90 dB(A)
      Uncertainty KpA
      2.5 dB(A)
      Sound power level LWA + uncertainty KWA
      106 dB(A)
      CO2Emissions according to the measurement procedure of EU regulation 2016/1628 Euro V
      Motor
      880.45 g/kWh

      HD 8/23 G Classic

      Internal combustion engine
      Engine type
      G300FA
      Maximum power
      6.8 / (9.1) kW (HP)
      Fuel consumption (max.)
      2.04 l/h
      Engine speed
      3500 1/min
      Fuel tank capacity
      5.5 l
      Fuel type
      unleaded vehicle petrol (86 ROZ)
      E10 Fuel suitability
      Yes
      Oil type
      15W40 10W30
      Oil volume
      0.95 l
      High-pressure pump
      Maximum operating pressure
      28 (280) MPa (bar)
      Operating pressure
      23 (230) MPa (bar)
      Flow rate
      800 (13.30) l/h (l/min)
      Nozzle size
      038
      Pump oil type
      15W40 10W30
      Oil quantity of a high-pressure pump
      0.39 l
      Opening temperature thermal valve
      60 ± 5 °C
      Water connection
      Feed pressure (max.)
      1 (10) MPa (bar)
      Feed pressure (min.)
      0.1 (1) MPa (bar)
      Input temperature (max.)
      60 °C
      Input amount (min.)
      1040 (17) l/h (l/min)
      Minimum water supply hose length
      7.5 m
      Minimum water supply hose diameter
      3/4 in
      Device performance data
      Degree of protection
      IPX5
      High-pressure gun recoil force
      48 N
      Dimensions and weights
      Weight (without accessories)
      44.2 kg
      Length x width x height
      878x538x702 mm
      Determined values in acc. with EN 60335-2-79
      High-pressure gun hand-arm vibration value
      6.2 m/s2
      Uncertainty K
      1.5 m/s2
      Sound pressure level LpA
      93 dB(A)
      Uncertainty KpA
      2.5 dB(A)
      Sound power level LWA + uncertainty KWA
      108 dB(A)
      CO2Emissions according to the measurement procedure of EU regulation 2016/1628 Euro V
      Motor
      817.85 g/kWh

      HD 9/25 G Classic

      Internal combustion engine
      Engine type
      G390FA
      Maximum power
      8.5 / (11.4) kW (HP)
      Fuel consumption (max.)
      4.22 l/h
      Engine speed
      3500 1/min
      Fuel tank capacity
      6.5 l
      Fuel type
      unleaded vehicle petrol (86 ROZ)
      E10 Fuel suitability
      Yes
      Oil type
      15W40 10W30
      Oil volume
      1.1 l
      High-pressure pump
      Maximum operating pressure
      30 (300) MPa (bar)
      Operating pressure
      25 (250) MPa (bar)
      Flow rate
      900 (15.00) l/h (l/min)
      Nozzle size
      043
      Pump oil type
      15W40 10W30
      Oil quantity of a high-pressure pump
      0.39 l
      Opening temperature thermal valve
      60 ± 5 °C
      Water connection
      Feed pressure (max.)
      1 (10) MPa (bar)
      Feed pressure (min.)
      0.1 (1) MPa (bar)
      Input temperature (max.)
      60 °C
      Input amount (min.)
      1170 (20) l/h (l/min)
      Minimum water supply hose length
      7.5 m
      Minimum water supply hose diameter
      3/4 in
      Device performance data
      Degree of protection
      IPX5
      High-pressure gun recoil force
      57 N
      Dimensions and weights
      Weight (without accessories)
      49.7 kg
      Length x width x height
      878x538x702 mm
      Determined values in acc. with EN 60335-2-79
      High-pressure gun hand-arm vibration value
      7.0 m/s2
      Uncertainty K
      1.5 m/s2
      Sound pressure level LpA
      94 dB(A)
      Uncertainty KpA
      2.5 dB(A)
      Sound power level LWA + uncertainty KWA
      110 dB(A)
      CO2Emissions according to the measurement procedure of EU regulation 2016/1628 Euro V
      Motor
      817.85 g/kWh
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