KM 100/120 R BpKM 100/120 R Bp Pack

Read and observe these original instructions and the operating instructions accompanying the battery and charger before using the machine for the first time. Keep the operating instructions for future reference or for future owners.

DANGER

Indication of an imminent threat of danger that will lead to severe injuries or even death.

WARNING

Indication of a potentially dangerous situation that may lead to severe injuries or even death.

CAUTION

Indication of a potentially dangerous situation that may lead to minor injuries.

ATTENTION

Indication of a potentially dangerous situation that may lead to damage to property.

DANGER

Never leave the device unattended unless the device is secured against unintentional movement. Always apply the parking brake before leaving the device.

WARNING

Only use the device for its proper use. Take into account the local conditions and beware of third parties, in particular children, when working with the device.

WARNING

Check that the machine, the working devices and the safety devices are in good working order, check the functionality and operational safety before using the machine. If the condition is not perfect or safe to operate, do not use the machine.

WARNING

Adhere to the respective safety regulations in hazard zones (e.g. service stations). Never operate the device in explosive spaces.

WARNING

The device is not intended for use by persons with restricted physical, sensory or mental abilities or those lacking in experience and / or lacking in knowledge.

WARNING

Only people who have been instructed on how to use the device, or have proven their ability to operate it, and have been explicitly instructed to use it, must use the device.

WARNING

Wear tight-fitting clothing and solid footwear when operating or maintaining the machine.

WARNING

Do not use the machine in areas in which there is a possibility of being struck by falling objects.

WARNING

Children must be supervised to prevent them from playing with the appliance.

WARNING

Children and minors must not use the device.

WARNING

Do not look directly into the light source on devices equipped with Blue Spot lighting.

WARNING

The person operating the machine is responsible for accidents with other people and their property.

WARNING

Check the immediate area before you start up, e.g. for children and animals. Make sure you always have a good view.

WARNING

Remove the key from the key switch or remove the Kärcher Intelligent Key (KIK) from the holder on the machine to prevent unauthorised use of the machine.

Note

The list on the risk of overturning is not necessarily comprehensive.

DANGER

Danger of tipping over on excessively steep slopes and gradients! When driving on uphill and downhill slopes, observe the maximum permissible values in the Technical data chapter.

DANGER

Danger of tipping over if sideways inclination is too great! On uphill and downhill slopes, when driving across the fall line, observe the maximum permissible values in the Technical data chapter.

DANGER

Danger of tipping on unstable surfaces! Only drive the machine on stable ground.

DANGER

Danger of accidents due to inappropriate speed. Drive slowly in curves.

DANGER

Risk of explosion! Only charge batteries with a suitable charger

DANGER

Highly explosive gas is produced when charging batteries in confined spaces. Only charge batteries in well ventilated spaces.

DANGER

Keep naked flames away from the battery or the battery charging room, and do not generate sparks or smoke in the vicinity of a battery of a battery charging room.

DANGER

Risk of explosion and short circuits. Do not place tools or similar items on the battery.

CAUTION

Risk of injury from battery acid. Adhere to the respective safety regulations.

ATTENTION

Adhere to the operating instruction of the manufacturer of the battery and charger. Adhere to the recommendations of the legislature regarding the handling of batteries.

ATTENTION

Never leave batteries in a discharged state. Charge batteries again as soon as possible.

ATTENTION

Keep batteries clean and dry in order to avoid leakage currents. Protect batteries from contamination, e.g. from metal dust.

ATTENTION

Dispose of used batteries in an environmentally friendly manner in accordance with the EC Directive 91/157/EEC or the respective national regulations.

CAUTION

In order to prevent accidents or injuries, you must take into account the weight of the device, see chapter Technical data in the operating instructions.

CAUTION

Shut the motor down prior to transportation. Secure the device, taking into account its weight. See chapter Technical data in the operating instructions.

WARNING

Disconnect the battery before working on the electrical system.

WARNING

Before cleaning, maintenance, replacing parts and resetting to another function, you must switch off the device and remove the ignition key.

CAUTION

Repairs may only be carried out by approved customer service sites or staff qualified in this area who are familiar with all relevant safety instructions.

ATTENTION

Adhere to the safety inspection requirements for mobile devices for industrial use in accordance with the locally applicable regulations (e.g. in Germany: VDE 0701).

ATTENTION

Short-circuits or other damage. Do not clean the device with a hose or high-pressure water jet.

ATTENTION

Always wear suitable gloves when working on the device.

Safety devices protect the user and may not taken out of operation or functionally circumvented.

Adhere to the safety instructions in the chapters!

The left and right panels contain safety switch-off circuits that switch off the machine if the left or right panel is not closed correctly.

The driving and cleaning functions are only active when the left and right panels are closed correctly.

To prevent persons from reaching into the emptying mechanism and the swivel range of the waste container, lifting, lowering and emptying the waste container is only possible with two-handed operation.

It is not permitted to stand under the waste container unless it is fully raised and secured against lowering with the supplied, correctly fitted safety brace.

The seat contact switch means that the driving and cleaning functions are only active when a person is sitting in the driver's seat.

In the case of danger, all driving and cleaning functions can be switched off immediately by pressing the emergency stop switch.

To unlock, turn the red button of the emergency stop switch.

	DANGER Risk of fire Do not sweep up burning or glowing objects such as cigarettes, matches or similar objects.
	DANGER Risk of accident from tipping Only use high dumping on level ground.
	WARNING Risk of injury Risk of being squeezed or hurt at the belts, side-brushes, waste container, cover.
	WARNING Risk of injury Cut and crush injuries from moving vehicle parts inside. Do not reach into openings in the device.
	Tyre pressure
	Jacking point
	Fastening point
	Max. load of the storage area 20 kg
	Max. load 150 kg
	Coarse dirt flap pedal
	Wet sweeping flap
	Releasing/fastening the dust filter

Use the battery-operated sweeper for cleaning indoor and outdoor floor areas.

The sweeper is designed for commercial use.

Use the sweeper for the following intended areas of application:

Parking spaces
Footpaths
Production systems
Logistics areas
Hotels
Retail trade
Storage areas

Only use the sweeper in accordance with the information in these operating instructions. Any other use is considered as improper use. The manufacturer assumes no liability for any resultant damage. The user is solely responsible for the risk.

No modifications must be made to the sweeper.

Only the areas approved by the company or the company's representatives must be driven on and cleaned.

Never sweep or suction up explosive liquids, gases, non-diluted acids or solvents (e.g. petrol, paint thinner, heating oil) because they form explosive vapours or mixtures in conjunction with the suction air.

Never sweep or suction up acetone, non-diluted acids or solvents, as they will corrode and damage the materials used on the device.

Never sweep or suction up reactive metal dusts (e.g. aluminium, magnesium, zinc). They form explosive gases in conjunction with highly alkaline or acidic cleaning agents.

Do not sweep or suction up burning or smouldering objects. There is a risk of fire.

Do not sweep up any harmful substances.

Standing in hazard zones is prohibited. Operation in explosive spaces is prohibited.

Carrying passengers is prohibited.

This device must not be used to push/pull or transport objects.

Asphalt
Industrial floor
Screed
Concrete
Paving stones

The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

Electrical and electronic devices contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with the household rubbish.

Notes on the content materials (REACH)

Current information on content materials can be found at: www.kaercher.de/REACH

Vehicles that are no longer fit for service contain valuable recyclable materials. We recommend you cooperate with a waste management company with regard to the disposal of your vehicle.

Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely.

Information on accessories and spare parts can be found at www.kaercher.com.

Please report any defects or shipping damage identified on the vehicle when it is handed over directly to your dealer or department store.

The sweeper operates using the direct-throw principle.

The rotating side brushes clean corners and edges of the sweeping surface and convey the waste into the path of the roller brush.
The rotating roller brush conveys the waste directly into the waste container.
The dust swirled up in the waste container is separated by a dust filter, and the suction fan sucks away the filtered air.
Cleaning of the dust filter occurs automatically during operation.

Programme selection switch*
Adjustment knob for side brush speed
Display**
Emergency stop switch
Work light switch (option)
Flashing beacon switch (option)
Horn button
Driving direction switch
Accelerator pedal
Key-operated switch
Coarse dirt flap pedal
Unlock waste container button
Water spray system switch (option)
Dust filter cleaning button
Steering wheel
Right-hand panel
Waste container safety brace
Wet sweeping flap
Driver's seat (with seat contact switch)
Type plate (on the support plate above the battery)
Dust filter
Storage area
Left-hand panel
Raise/lower waste container button
Open/close waste container flap button
Home base rail
Seat adjustment lever
Rear wheel
Sealing strip (4 pieces)
Roller brush
Front wheel (electrical drive)
Right side brush
Battery***
Charging cable***
Charging plug***
Mains cable***
Portable charger***
Driving*
Sweeping with a roller brush*
Sweeping with roller brush and side brushes*

* For a description of this, see chapter Program selection switch

** For a description of this, see chapter Display

*** only KM 100/120 R Bp pack

Note

Not shown are special options that are already fitted when ordered ex works or can be retrofitted by the service department, see chapter Accessories/wear parts.

Note

The functions are only active when the key-operated switch is in position "I".

Driving
- The machine can be driven to the operating location.
- The roller brush and side brushes are raised and switched off.
Sweeping with a roller brush
- The roller brush is lowered and switched on.
Sweeping with roller brush and side brush
- The roller brush and right and left (optional) side brushes are lowered and switched on.

Note

Display
Battery charge status
Operating hours counter

If the key switch is in position "I", the display shows the following:

the battery charge status in %
the operating hours counter

If the display shows one of the following messages, release the corresponding button or the accelerator pedal:

W 1 (The unlock waste container button is pressed)
W 2 (The raise waste container button is pressed)
W 3 (The lower waste container button is pressed)
W 4 (The accelerator pedal is depressed)

If the message is still displayed, contact the service department.

If the following message appears on the display, contact the service department:

E ...,

If the battery charge status is < 20%, a warning tone sounds every 2 min. Charge the battery as soon as possible, see chapter Charging the battery.

If the battery charge status is < 10%, the roller brush and side brushes are switched off. Charge the battery immediately, see chapter Charging the battery.

WARNING

Malfunction due to open panels

Only open the panels when the key switch is on <0> and the key has been removed.

Opening during operation is prohibited.

Open the left-hand cladding for the following operations:

Remove/check /install the roller brush, see chapter Removing/checking/installing the roller brush
Clean the inside of the machine, see chapter Cleaning the interior of the machine
Remove/install the left rear wheel, see chapter Removing/installing the rear wheel
Replace the fuse, see chapter Removing/installing the fuse

Open the right-hand cladding for the following operations:

Disconnect/connect the power supply, see chapter Disconnecting/connecting the power supply
Charge the battery, see chapter Charging the battery
Clean the inside of the machine, see chapter Cleaning the interior of the machine
Remove/install the right rear wheel, see chapter Removing/installing the rear wheel

Switch off the machine, see chapter Switching off the machine.

Open the left/right cladding:

Grasp the recessed grip at the front of the left/right-hand cladding, lift slightly and swing the left/right-hand cladding to the side.
Shown on the left-hand cladding of a KM 100/120 R G

Close the left/right cladding:

Swing back the left/right-hand cladding until it audibly engages on the machine.

The maximum permissible load on the storage compartments is 20 kg.

Ensure that the load is securely fastened.

DANGER

Risk of injury and damage when loading the machine!

When loading the machine, there is a risk of injury from the machine rolling away, tipping over and falling.

When loading, take into account the weight and dimensions of the machine and use a suitable ramp.

When loading, secure the machine against rolling away, tipping over and falling.

Do not use a forklift for loading.

Load the machine only on level, horizontal ground.

On uphill and downhill slopes, move the machine only with the machine's own travel drive, never by pushing.

Dimensions, weights and maximum climbing ability see chapter Technical data.

Figure: Installing the ramp

Cut the plastic packing tapes and remove the packing films.
Make the machine ready to drive:
1. KM 100/120 R Bp: Install and connect a battery, see chapter Installing/connecting/removing the battery.
2. KM 100/120 R Bp pack: Connect the power supply, see chapter Disconnecting/connecting the power supply.
3. If necessary, charge the battery, see chapter Charging the battery.
Remove the tensioning strap fastening at the eyelet points.
Unscrew the three boards shown and the squared timber on the pallet.
Position the boards on the edge of the pallet; align the boards so that they are flush with the wheels of the machine. Screw the boards tightly to the pallet.
Place the squared timber under the boards as a support.
Remove the wooden blocks on the wheels.
Carefully drive the machine off the pallet via the ramp created, see chapter Driving the machine.

WARNING

Risk of injury and damage when releasing or activating the parking brake due to the machine rolling away!

When releasing or activating the parking brake, the machine can roll away and roll over or jam/crush people, animals or body parts.

Before releasing or activating the parking brake, secure the machine against rolling away with chocks.

Only release the parking brake when the machine is standing on level and horizontal ground.

Only push the machine on level ground, never on uphill and downhill slopes.

Only move the machine on uphill and downhill slopes using the machine's own drive.

Immediately after each push, secure the machine again with chocks to prevent it from rolling away.

When pushing, take into account the weight and dimensions of the machine, enlist help if necessary.

Before pushing the machine, read the chapter Releasing/activating the parking brake read!

ATTENTION

Only use the batteries and chargers recommended by the manufacturer

Only replace batteries with batteries of the same type.

Before disposing of the vehicle, remove the battery and dispose of it in accordance with national or local regulations.

Observe the following warnings when handling the batteries:

	Observe notes in the instructions for the battery, on the battery and in these operating instructions.
	Wear eye protection.
	Keep acids and batteries away from children.
	Risk of explosion
	Fire, sparks, open flames and smoking are prohibited.
	Risk of acid burns
	First aid
	Warning
	Disposal
	Do not throw batteries in the bin.

DANGER

Risk of fire and explosion

Do not place tools or other objects on the battery.

Naked flames and smoking must be strictly avoided.

Ensure the room is well ventilated when charging batteries.

Only use batteries and chargers approved by Kärcher (original spare parts).

WARNING

Environmental risk due to improper disposal of batteries

Ensure that defect or used batteries are disposed of safely (contact a waste management company or Kärcher Service).

When used normally, and when observing the instructions, lead-acid batteries do not pose any risk.

However, keep in mind that lead-acid batteries contain sulphuric acid which can cause serious chemical burns and corrosion.

If there is spillage or, if the battery is leaking, acid is escaping, lay down a binding agent such as sand. Do not let it reach the sewer system, soil or a body of water.
Neutralise the acid with lime/baking soda and dispose of it according to local regulations.
Contact a waste management company to dispose of faulty batteries.
Rinse out your eyes or rinse off your skin with copious amounts of fresh water if acid splashes into your eyes or onto your skin.
Then consult a doctor immediately.
Wash any contaminated clothing with water.
Change clothes.

WARNING

Risk of injury and damage due to short-circuit!

When working in the area of the battery, there is a risk of injury and damage due to short-circuits.

Do not place any tools or other objects on the battery.

Installation: Always fit the positive cable onto the plus terminal first and then the minus cable to the minus terminal.

Removal: Always remove the minus cable at the minus terminal first and then the positive cable at the plus terminal.

Take care to ensure the correct assignment: Positive cable to plus terminal and minus cable to minus terminal.

Note

The battery and charger are part of the scope of delivery for the KM 100/120 R Bp Pack.

Switch off the machine, see chapter Switching off the machine.

Installation:

Open the left and right panels, see chapter Open/close the left/right cladding.
Remove the positive and negative cables with the battery-side battery plug from the battery holder of the machine.
Attach a suitable hoist to the left and right lifting eyes of the battery.
For the battery weight, see chapter Technical data.
1. Positive terminal screw
2. Positive terminal
3. Positive cable
4. Battery
5. Positive terminal cover
6. Lifting eye
7. Negative pole cover
8. Negative cable
9. Negative terminal
10. Negative terminal screw
11. Battery-side battery connector
Carefully place the battery into the battery holder of the machine using the hoist.
Note
The unused positive and negative terminals must be on the right-hand side of the machine.
Remove the hoist at the left and right lifting eyes.

Connection:

First connect the positive cable to the positive terminal of the battery and fit the positive terminal cover, see chapter Installing/removing the positive/negative cable on the battery.
Connect the negative cable to the negative terminal of the battery and fit the negative terminal cover, see chapter Installing/removing the positive/negative cable on the battery.
Connect the power supply, see chapter Disconnecting/connecting the power supply.
Turn the key in the key-operated switch to position "I".
Read the battery charge status on the display and charge the battery if necessary, see chapter Charging the battery.

Removing:

Removal is performed in the reverse sequence.

WARNING

Risk of injury and damage due to short-circuit!

When working in the area of the battery, there is a risk of injury and damage due to short-circuits.

Do not place any tools or other objects on the battery.

Installation: Always fit the positive cable onto the plus terminal first and then the minus cable to the minus terminal.

Removal: Always remove the minus cable at the minus terminal first and then the positive cable at the plus terminal.

Take care to ensure the correct assignment: Positive cable to plus terminal and minus cable to minus terminal.

The Switching off the machine.

Installing:

Disconnect the power supply, see chapter Disconnecting/connecting the power supply.
Route the positive cable through the right-hand lifting eye of the battery to the positive terminal as shown.
1. Positive terminal screw
2. Positive terminal
3. Positive cable
4. Battery
5. Positive terminal cover
6. Negative pole cover
7. Negative cable
8. Negative terminal
9. Negative terminal screw
10. Right-hand lifting eye
Remove the transport cover on the positive terminal and store it.
Screw the positive cable to the positive terminal with the positive terminal screw.
Tightening torque: 25 Nm.
Fit the positive terminal cover on the positive terminal.
Route the negative cable through the right-hand lifting eye of the battery to the negative terminal as shown.
Remove the cover on the negative terminal and store it.
Screw the negative cable to the negative terminal with the negative terminal screw.
Tightening torque: 25 Nm.
Fit the negative terminal cover on the negative terminal.
Connect the power supply, see chapter Disconnecting/connecting the power supply.

Removing:

Removal is performed in the reverse sequence.

Machine-side battery connector
Battery-side battery connector

Switch off the machine, see chapter Switching off the machine.
Open the right-hand cladding, see chapter Open/close the left/right cladding.

Disconnecting:

Disconnect the machine-side battery connector from the battery-side battery connector.
The machine is de-energised.

Connecting:

Plug the machine-side battery connector into the battery-side battery connector until the two connector housings are against each other.
The power supply to the machine is established.
Close the right-hand cladding, see chapter Open/close the left/right cladding.

WARNING

Risk of injury and damage due to short-circuit!

When working in the area of the battery, there is a risk of injury and damage due to short-circuits.

Do not place any tools or other objects on the battery.

Installation: Always fit the positive cable onto the plus terminal first and then the minus cable to the minus terminal.

Removal: Always remove the minus cable at the minus terminal first and then the positive cable at the plus terminal.

Take care to ensure the correct assignment: Positive cable to plus terminal and minus cable to minus terminal.

Move the machine to a dry, well-ventilated interior.
Switch off the machine, see chapter Switching off the machine.

Connecting the charger:

Disconnect the power supply, see chapter Disconnecting/connecting the power supply.
1. Battery
2. Charging cable
3. Mains cable
4. Portable charger
5. LED display
6. Machine-side battery connector
7. Battery-side battery connector
8. Charging plug
Place the portable charger on the step surface of the machine.
ATTENTION
The feet must point downwards.
Do not place the portable charger on the battery!
Do not cover the portable charger with objects and do not place any objects on it!
Route the charging cable through the cable inlet (arrow) on the separating wall to the battery-side battery connector.
Plug the charging plug into the battery-side battery connector until the two connector housings are against each other.
ATTENTION
Place the machine-side battery connector and the charging cable in such a way that they are not damaged when closing the right-hand cladding!
Plug the mains cable into the portable charger.
Plug the mains cable into an earthed socket outlet.
The charging process starts and ends automatically.
The LED display shows the current status:
- yellow = battery charging
- flashes green = battery is > 80% charged
- lights up green = battery is fully charged
- red = there is a fault
For charging time, see chapter Technical data.
Towards the end of the charging time, check the electrolyte level according to the battery manufacturer's operating instructions and correct it if necessary.

Disconnecting the charger:

After charging, disconnect the charger from the machine in reverse order.

Check the battery charge status, charge the battery if necessary, see chapter Charging the battery.
Check the switch-off function of the left and right cover, see chapter Left and right panels, if necessary, inform the service department.
Check the switch-off function of the seat contact switch, see chapter Seat contact switch, inform the service department if necessary.
Check the tyre inflation pressure of the rear wheels and correct if necessary. For the tyre inflation pressure, see chapter Technical data.
Check the roller brushes and side brushes for foreign bodies and long, flexible objects such as ribbons or strings, remove foreign bodies and flexible objects if necessary.
Turn the key switch to the "O" position, and check the accelerator pedal for ease of movement when the machine is at a standstill, inform the service department if necessary.

DANGER

Danger of accident

Only adjust the driver’s seat when the device is standing.

Pull the seat adjustment lever to the right and move the driver's seat to the desired position.
1. Driver's seat
2. Seat adjustment lever
Release the seat adjustment lever.
Move the driver's seat back and forth to check that it is properly latched in place.