LogoSB MB
  • General information
    • Target groups for this manual
    • Technical terms
  • Environmental protection
    • Supplementary environmental protection instructions
  • Safety instructions
    • Regulations and guidelines
      • Additional regulations and guidelines for oil and gas heated devices
      • Additional regulations for gas heated devices
    • Hazard levels
    • Symbols on the system
    • Hearing protection
    • Switching off in the event of an emergency
    • Workstation
  • Intended use
  • Operation
    • Washing programmes
    • Standard programmes
      • STOP
      • High-pressure Wash
      • Foam Wash
      • Rinse
      • Hot wax
      • Top care
    • Additional programmes (option)
      • Dirt Loosening
      • Micro Emulsion
      • Insects Loosening
      • Wheel cleaning
      • Intensive Foam
      • Under-Chassis Wash
      • Power foam (only with 3-tool version)
      • Power rim foam (for 3-tool version only)
      • Power wax
    • Operating sequence
      • Single tool version
      • 2-tool version
      • 3-tool version
      • Washing time
  • Opening the system
  • Settings
    • Main switch
    • Adjusting the compressor
    • Setting the dosing pumps
      • Standard setting
    • Setting the dry foam station
      • Standard setting for water
      • Standard setting for water/chemistry
      • Standard setting for air
    • Wheel cleaning/Intensive Foam set (option)
      • Standard setting for water/chemistry
      • Standard setting for air
    • Micro Emulsion Set (option)
    • Setting the base exchanger WAT-S 202 (option)
    • Setting the blending device (option)
    • Setting the hot air blower
    • Setting the washing station heater
    • Setting the frost protection with water loss
    • Setting the emergency frost protection
    • Outdoor thermostat
  • Controller
    • Changing the setting
    • Menu overview
    • Washing menu / Vacuuming
      • Menu Washing
      • Menu Vacuuming
    • Menu Service
    • Menu Settings
      • Menu User Administration
      • Menu Wash-Program Settings
      • Menu Machine
        • Menu Components
        • Menu Coin value
        • Menu Lock
      • Menu General
        • Menu Date Time
        • Menu Operation Hours Holidays
        • Menu Language
    • Menu General Info
      • Menu Turnover
      • Operating Hours menu / Consumption
      • Menu Maintenance Diagnostic
  • Filling with operating materials
    • Providing the detergent
      • Vent the dosing pump
    • Refuelling
    • Replenishing softening salt
  • Frost protection
    • Prerequisites for frost protection
    • Washing station heater
    • Maintenance work before and after the frost period
    • Power foamClean the nozzle
  • Shutting down
    • Shutdown in the case of potential frost
  • Shutting down
    • Shutting down during frost
  • Description of the unit
    • Flow diagram of system with wet foam
    • Flow diagram of system with dry foam
    • Hot water generator
      • Oil burner
      • Gas burner
      • Electrically heated
    • Attachment kit disconnection from mains (optional)
    • Wheel cleaner / intensive foam (option)
    • Reverse osmosis (option)
    • Microemulsion (option)
    • Frost protection 1-tool (option, only SB-MB 2 pumps Fp)
    • Frost protection 2-tools wet foam (option SB-MB 2 pumps Fp)
    • 4. water type
    • Frost protection internal (option)
    • Frost protection external (option)
    • Washing station heater (option)
    • Monitoring and safety devices
      • Pressure relief valve
      • Safety valve
      • Thermostatic mixing valve
      • Flame monitoring
      • Exhaust gas thermostat
      • Temperature limiter
      • Temperature limiter
      • Flow monitor
      • Water shortage safeguard
      • Dry running protection
      • Motor circuit breaker
      • Hard water sensor
      • Pressure sensor for water shortage RO
      • Buffer tank full level switch
      • Pump RO ON level switch
      • Buffer tank empty level switch
      • Temperature limiter 4. Water type / hot (option)
  • Care and service
    • Maintenance instructions
      • Who is permitted for perform maintenance work?
      • Safety inspection/maintenance contract
    • System overview
    • Menu Maintenance Diagnostic
      • Menu Interval
      • Menu System Information
      • Menu Fault History
      • Menu Event History
    • Maintenance plan
    • Maintenance work
      • Drain the condensation water from the compressor
      • Grease the high pressure gun
      • Clean the sight glass for flame monitoring
      • Clean the fuel pump filter
      • Oil change
      • Cleaning the coin slot
      • Electrode setting
      • Manual regeneration of base exchanger WAT--SE 220/255B
      • Manual regeneration of base exchanger WAT-S 202
  • Troubleshooting guide
    • Who is permitted to eliminate faults?
    • Current errors, faults and events
    • Faults indicated by the controller
    • Faults that are not displayed
      • Malfunctions in the hot water circuit
      • Malfunctions on the washing station heater
      • Burner malfunctions with oil-fired devices
      • Burner malfunctions with gas-fired devices
      • Coin slot malfunctions
      • Malfunctions on the high-pressure pump
      • Malfunctions in the detergent supply
      • Malfunctions on the wheel cleaner / intensive foam
      • Malfunctions on the compressor
      • Malfunctions during dry foam production (option)
      • Malfunctions in the water treatment
      • Malfunctions in the frost protection device (option)
  • Technical data
    • General
    • Technical data
    • Water type in washing programme
  • Warranty
  • Transport
  • Storage
  • Accessories and spare parts
    • Attachment kits
    • Test kits
    • Operating materials
    • Detergent
    • Device maintenance
  • Installing the system (for technical specialists only)
    • Preparation of the installation site
    • Unpacking the system
    • Align and set up the system
    • Mounting the attachments
      • Exhaust gas manifold
      • Cleaning tool
    • Water connection
      • 4. Water type (option)
    • Electrical connection
    • Fuel line to external fuel tank
    • Connect the washing station heater and start operation
    • Checking the oil level
    • Filling with operating materials
    • Initial Start-Up
    • Putting the base exchanger into operation (WAT-SE.../255B)
      • Backwash
      • Regenerate
      • Filling / washing clean
      • Filling the salt tank
    • Putting the RO system into operation
      • Initial Start-Up
      • Restarting
    • Check pressure of wheel cleaner (option)
    • Check the system functionality
    • Putting the gas burner (option) into operation
      • Gas device with exhaust gas system that takes the combustion air from the installation room
    • Dimension sheet variant CAB
    • Dimension sheet variant SKID
    • Dimension sheet variant SKID with attachment kit WSO
  • Protocol for high pressure test
  • Declaration of Conformity

      SB MB

      59801060 (04/23)

      General information

      Read these original instructions and the enclosed safety instructions 5.596-309.0 before using the device for the first time. Act in accordance with them.

      Keep both books for future reference or for future owners.

      Target groups for this manual

      • All users: Users are instructed assistants, operators and qualified technical specialists.

      • Technical specialists: Technical specialists are persons possessing the necessary technical training allowing them to erect and commission the system.

      Technical terms

      Knowledge of the following terms is important for understanding the operating instructions. The technical terms in bold are used throughout these operating instructions.

      Fresh water - raw water, tap water, city water

      Base exchanger - WSO, water softening unit

      Softened water - soft water

      Reverse Osmosis (RO) - reverse osmosis

      Concentrate - waste water enriched with salts and minerals from reverse osmosis

      Permeate - osmosis water, demineralised water, deionised water

      Processed water - water from a biological water treatment plant

      Environmental protection

      The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.

      Electrical and electronic devices contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which - if handled or disposed of incorrectly - can pose a potential danger to human health and the environment. However, these components are required for the correct operation of the device. Devices marked by this symbol are not allowed to be disposed of together with the household rubbish.

      Notes on the content materials (REACH)

      Current information on content materials can be found at: www.kaercher.de/REACH

      Supplementary environmental protection instructions

      Please do not allow engine oil, heating oil, diesel and petrol to enter the environment. Please protect the ground and dispose of old oil in an environmentally friendly manner.

      Safety instructions

      Dangers can be presented to the operator and other persons if the device is incorrectly operated or misused:

      • High water pressure

      • Hot water

      • Hot exhaust gases

      • High electrical voltage

      • Detergent

      To avoid danger to persons, animals and property, read the following documents before operating the system:

      • These operating instructions, including all safety instructions

      • The respectively applicable national regulations

      • The safety instructions provided with the detergent used

      Ensure the following:

      • That you have understood all notes and instructions

      • That all users of the system are notified of the instructions and have understood them

      All persons working on the erection, commissioning and operation of the system must:

      • Be appropriately qualified

      • Know and adhere to these operating instructions

      • Know and adhere to the applicable regulations

      In self-service operation, ensure that clearly visible notices are present informing all users with regard to:

      • Potential dangers

      • Safety devices

      • Operating the system

      When operating in confined spaces

      • Fumes must be discharged in approved pipes or chimneys

      • Adequate ventilation must be provided.

      DANGER

      Risk of burns from hot exhaust gases

      Keep body parts away from the exhaust gas opening. Do not touch the chimney cover.

      DANGER

      Risk of burns from hot system components

      Do not touch system components such as pumps and motors until they have cooled down.

      WARNING

      Risk of injury

      Do not use the system if persons without the proper protective clothing are in the vicinity.

      Do not aim the jet at yourself or at others, e.g. to clean clothes or shoes.

      Check the device and the accessories, such as the high-pressure hose, high-pressure gun and safety devices, to make sure they are in proper safe and reliable condition before each operation. Do not use the device if it is damaged. Replace damaged components immediately.

      Only use high-pressure hoses, control panels and couplings specified by the manufacturer.

      Regulations and guidelines

      • Observe the respectively applicable national regulations for liquid jet cleaners.

      • Observe the respectively applicable national regulations for electrical installation.

      • Observe the respectively applicable national regulations for accident prevention. Have the system checked annually and store the written test results in a safe place.

      • Allow only KÄRCHER Customer Service technicians or KÄRCHER-authorised technicians to perform maintenance work and repairs.

      Additional regulations and guidelines for oil and gas heated devices

      • The heating equipment in the device is a firing system. Have the combustion system checked regularly in accordance with the respective national regulations of the legislator.

      • Ensure non-hazardous extraction of the exhaust gases (exhaust gas pipe without a draw interrupter) when operating the system in rooms. Ensure a supply of sufficient fresh air.

      • Adjustments, maintenance work and repairs on the burner may only be carried out by trained Kärcher customer service technicians.

      • When planning the chimney, take into account the locally applicable guidelines.

      Additional regulations for gas heated devices

      Before installing the device, the gas supply company and the district chimney sweep should be consulted.

      During installation, observe the regulations of building law, trade law and emission control. We refer to the regulations, guidelines and standards listed below:

      • The device may only be installed by a specialist company in accordance with the respective national regulations.

      • The installation of the gas pipes and the gas-side connection of the device may only be carried out by a specialist company approved in the gas and water trade.

      • Adjustments, maintenance work and repairs on the gas burner may only be carried out by authorised specialist personnel of the burner manufacturer.

      Hazard levels

      DANGER

      Indication of an imminent threat of danger that will lead to severe injuries or even death.

      WARNING

      Indication of a potentially dangerous situation that may lead to severe injuries or even death.

      CAUTION

      Indication of a potentially dangerous situation that may lead to minor injuries.

      ATTENTION

      Indication of a potentially dangerous situation that may lead to damage to property.

      Symbols on the system

      WARNING

      Danger from high electrical voltage.

      Have work on system parts with this symbol carried out by a qualified electrician only.

      DANGER

      Risk of burns due to high temperature.

      Do not touch surfaces marked in this way.


      DANGER

      Risk of injury

      Danger from electric shock.

      The high-pressure jet can cause injuries.

      Do not direct the high-pressure jet at people or animals.

      Do not direct the high-pressure jet at electrical devices, cables or the system.

      Hearing protection

      The maximum sound level of the system is 65dB(A). Hearing protection is therefore not usually required.

      When cleaning noise-intensifying parts, the sound level may increase. For this reason, wear suitable hearing protection in such cases.

      Switching off in the event of an emergency

      1. Turn the programme selection switch to "STOP".


        1. Programme selection switch

      Workstation

      • Coins are inserted at the control panel and the washing programme is selected.

      • Cleaning is carried out with the high-pressure gun, washing brush and power foam lance.

      DANGER

      Risk of injury, risk of burns

      Only operate the system with the casing closed.

      • The inside of the system must only be accessible to trained personnel for maintenance work. When using the system, the door must be locked.

      Intended use

      This SB washing bay is used for cleaning vehicles and trailers with water and detergent additives.

      Cleaning humans and animals is improper use and

      • is prohibited.

        The high-pressure water jet presents a substantial risk of injury.

      • Loose objects.

        Loose objects can be propelled away at high speed by the high-pressure water jet and injure persons or damage other objects.

      A category 5 system isolation must be installed between the system and the drinking water network to isolate the system from the drinking water network. Locally applicable regulations must also be observed.

      ATTENTION

      Dirty water leads to premature wear or deposits in the device.

      Clean the device using only clean water, or recycled water that does not exceed the following limits:

      • pH value: 6.5...9.5

      • electrical conductivity: maximum conductivity of fresh water 1000 µS/cm

      • Hydrocarbons: < 0.01 mg/l

      • Chloride: < 250 mg/l

      • Calcium: < 200 mg/l

      • Total hardness: < 28 °dH, < 50° TH, < 500 ppm (mg CaCO3/l)

      • Iron: < 0.2 mg/l

      • Manganese: < 0.05 mg/l

      • Copper: < 0.02 mg/l

      • Sulphate: < 240 mg/l

      • Active chloride: < 0.1 mg/l

      • Free of unpleasant odours

      To ensure correct extraction of the burner exhaust gases, the system may only be operated outdoors. When erected under a roof or in a closed room, the system must be connected to a chimney to extract the exhaust gases. When connected to a chimney, the burner must be re-adjusted and the exhaust gas values must be check by the chimney sweep responsible.

      ATTENTION

      Risk of damage

      Frost can damage the system under certain circumstances.

      The device is frost-proof down to -20°C under the conditions specified in the section "Frost protection" and must be shut down at lower temperatures.

      DANGER

      For safety reasons we recommend operating the device only via a fault current protection switch (maximum 30 mA).

      Operation

      Washing programmes

      The active washing programme is selected with the programme selector switch.


      1. Program selection switch

      Standard programmes

      STOP

      The programme is interrupted.

      Initial position. Cleaning tools in the tool mounts.

      Note: The "STOP" function is active at all switch settings without a washing programme.

      High-pressure Wash

      For removing coarse dirt.

      Water with detergent.

      Minimum high-pressure jet clearance of 30 cm.

      Foam Wash

      Thorough paint cleaning with active foam.

      Use the washing brush only when a program is running and after the high-pressure wash.

      Rinse

      Clear, cold water for rinsing off shampoo and foam.

      Minimum high-pressure jet clearance of 50 cm.

      Hot wax

      Warm water with paint preservation.

      Use only after rinsing.

      Minimum high-pressure jet clearance of 80 cm.

      Top care

      Stain-free drying.

      Demineralized water with a shine dryer.

      Minimum high-pressure jet clearance of 80 cm.

      Additional programmes (option)

      Dirt Loosening

      Removal of stubborn dirt.

      Water with special detergent additive.

      Minimum high-pressure jet clearance of 30 cm.

      Micro Emulsion

      Removal of bitumen, tarmac, residue.

      Spraying a special detergent.

      Insects Loosening

      Loosening of insect residue.

      Warm water with insect cleaner.

      Minimum high-pressure jet clearance of 30 cm.

      Wheel cleaning

      Loosening of brake residue. Cold water with special, highly dosed detergent added with admixture of compressed air.

      Used before the car wash and only on coated or painted wheel rims.

      Intensive Foam

      Loosening of stubborn dirt. Foam with special detergent additive.

      Minimum foam jet clearance of 30 cm.

      Under-Chassis Wash

      Removal of coarse dirt on the vehicle underside.

      The washing process begins with a delay of approx. 10 seconds; drive the vehicle back and forth over the undercarriage wash.

      Power foam (only with 3-tool version)

      Loosening of stubborn dirt.

      Water with special detergent additive.

      Minimum high-pressure jet clearance of 80 cm.

      Power rim foam (for 3-tool version only)

      Loosening of brake residue.

      Water with special detergent additive.

      Maximum acting time of 2 minutes. Used before the car wash and only on coated or painted wheel rims.

      Power wax

      Hot water with paint preservation. Use only after rinsing.

      Minimum foam jet clearance of 80 cm.

      Operating sequence

      1. Turn the program selection switch to the desired washing program.



        1. Remaining value display
        2. Program selection switch
        3. Coin slot
      2. Insert a coin.

        Note

        While a washing programme is in progress, water will escape from the nozzle of the cleaning tool even when the high-pressure gun is not actuated. Due to the frost protection function, the high-pressure gun does not close completely.

      Single tool version

      1. To clean with the high-pressure jet, press the locking lever, pull the cleaning brush back and lock it in place.


        1. Cleaning brush
        2. Locking lever
        3. High-pressure gun
        4. Trigger
        5. Safety latch
      2. To clean with the cleaning brush, press the locking lever, push the cleaning brush forwards and lock it in place.

      3. Release the safety catch.

      4. Pull the trigger.

      2-tool version

      This version has a high-pressure gun and cleaning brush as two separate tools.

      High-pressure gun:

      Release the safety catch on the high-pressure gun and pull the trigger.

      Washing brush:

      Clean the washing brush with the high-pressure gun before use.

      Select the washing programme Foam Wash and clean the vehicle.

      3-tool version

      There are 3 separate tools here:

      • High-pressure gun

      • Cleaning brush

      • Power foam lance

      Washing time

      • The washing time begins when a coin is inserted.

      • The remaining value display shows the remaining washing time in the washing units.

      Note

      The washing time continues to run when the programme selection switch is in the “STOP” position.

      If further coins are inserted during the washing time, these are registered and added to the existing washing time.

      Opening the system


      1. Coin acceptor door lock, only on SB MB Comfort
      2. Coin cassette lock (option), only on SB MB Comfort
      3. Unlocking the coin acceptor door, only on SB MB Standard
      4. Unlocking front doors, lift to unlock
      5. Unlocking rear doors, left, lift to unlock
      6. Unlocking rear doors, right, lift to unlock

      Settings


      1. Dry foam station
      2. Touchscreen
      3. Control cabinet
      4. Main switch
      5. Dosing pump of dry foam station
      6. Hot air blower
      7. Dosing pumps
      8. Frost protection with water loss (option), installation location 2
      9. Frost protection with water loss (option), installation location 1
      10. Emergency frost protection (option)
      11. Wheel cleaner (option)
      12. Heat exchanger of washing station heater
      13. Base exchanger head
      14. Blending device (option)

      Main switch

      Position
      Function
      1
      The system is in operation.
      The frost protection devices (option) are active.
      0
      The entire system is out of operation (including the frost protection devices).

      Adjusting the compressor

      1. Set the pressure reducer 0.4...0.5 MPa (4...5 bar).


        1. Pressure switch for air
        2. Pressure gauge
        3. Compressed air connection for service work
        4. Pressure reducer

      Setting the dosing pumps

      The dosing pumps add detergents and care agents to the washing water according to the washing programme and the equipment in the system.

      Note

      The dosing quantities are adjusted optimally by the installation technician during initial commissioning. Changes to these settings are not usually necessary.

      Fine adjustments are made on the controller (see "Controller/Menu Settings/Menu/ Washing programme settings"). The standard setting of the dosing pumps is not changed.


      1. Dosing pump of high-pressure wash (DP 1)
      2. Dosing pump of hot wax (DP 2)
      3. Dosing Pump of Top-Care (DP 3)
      4. Dosing pump optional (DP 4), for additional programmes

      Standard setting

      1. Pull out the dosing amount adjustment knob.


        1. Venting lever
        2. Venting button
        3. Dosing amount adjustment knob
      2. Alternately press and release the ventilation button while turning the adjustment knob to the desired setting.

        Washing program
        Detergent
        Adjustment knob position(%)
        High-pressure Wash
        RM 806
        50
        Wet foam (option)
        RM 806
        50
        Dry foam (option)
        RM 812
        50
        Hot wax
        RM 820
        50
        Top care
        RM 821
        50
        Dirt Loosening (option)
        RM 806
        50
        Insects Loosening (option)
        RM 803
        50
        Power foam
        RM 838
        80
        Power rim foam
        RM 802
        80
        Power wax
        RM 820
        50
      3. Release the ventilation button.

      4. Press in the dosing amount adjustment knob

      Setting the dry foam station


      1. Output for water/detergent
      2. Dosing valve for water/detergent
      3. Input for water/detergent
      4. Air dosing valve
      5. Air output
      6. Compressed air pressure gauge
      7. Pressure reducer for air
      8. Pressure gauge for water
      9. Pressure reducer for water

      1. Dry foam dosing pump

      Standard setting for water

      1. Open the fresh water inlet.

      2. Run the wash programme Foam Wash at a washing station.

      3. Set the water pressure reducer to 0.25 MPa (2.5 bar).

      Standard setting for water/chemistry

      1. Set the dosing pump for dry foam to 20%. For the procedure, see "Setting the dosing pumps".

      2. Open the fresh water inlet.

      3. Remove the hose at the output of the water/chemistry distribution block and replace it with a piece of hose approx. 400 mm long (PVC hose 6/4).

      4. Run the Foam Wash washing programme for this washing station.

      5. Adjust the fluid flow from the hose section to 300 ml/min by adjusting the dosing valve for water/detergent (measure with measuring cylinder).

      6. End the currently running Foam Wash washing programme.

      7. Remove the piece of hose and reconnect the hose to the washing station.

      8. Repeat the setting of the dosing valves for water/chemistry for the remaining washing stations.

      Standard setting for air

      1. Set the air pressure reducer to 0.25 MPa (2.5 bar).

      2. Insert the service tool 6.901-074.0 between the air output and the hose to the washing station.

      3. Run the Foam Wash washing programme for this washing station.

      4. Adjust the air dosing valve so that the service tool pressure gauge reads 0.15 MPa (1.5 bar).

      5. End the currently running Foam Wash washing programme.

      6. Remove the service tool and reconnect the hose to the washing station to the air distribution block.

      7. Repeat the setting of the air dosing valves for the remaining washing stations.

      Note

      After the standard setting has been carried out, the consistency of the foam should only be changed by adjusting the air dosing valves.

      Wheel cleaning/Intensive Foam set (option)

      1. Pull out the detergent suction hose.


        1. Detergent input
        2. Nozzle insert
        3. Detergent suction hose
      2. Select the nozzle insert for the desired mixing ratio:

        Nozzle colour
        Water/detergent
        Wheel cleaning *
        Intensive Foam **
        No nozzle
        1:1
        4:1
        Grey
        1.2:1
        5:1
        Black
        2:1
        6:1
        beige
        4:1
        8:1
        red
        6:1
        17:1
        White
        9:1
        23:1
        Blue
        10:1
        25:1
        light brown
        13:1
        36:1
        green
        21:1:
        48:1
        orange
        26:1
        64:1
        brown
        30:1
        75:1
        yellow
        38:1
        90:1
        violet
        50:1
        120:1
        Pink
        100:1
        240:1
        * Hydrominder type 515 GB
        ** Hydrominder type 511 GB

      Standard setting for water/chemistry

      Wheel cleaning
      Intensive Foam
      Detergent
      RM 801
      RM 802
      RM 838
      Nozzle colour
      Blue
      yellow
      yellow
      Mixing ratio
      10:1
      38:1
      90:1
      1. Insert the nozzle insert into the detergent inlet as far as it will go.

      2. Fit the suction hose.

      3. Adjust the pressure at the adjustment screw:


        1. Adjustment screw
        Wheel cleaning
        Intensive Foam
        0.55...0.65 MPa
        (5.5...6.5 bar)
        0.8...0.85 MPa
        (8.0...8.5 bar)

      Standard setting for air

      1. Set the air pressure reducer:

        Wheel cleaning
        Intensive Foam
        0.25...0.3 MPa
        (2.5...3 bar)
        0.3 MPa
        (3 bar)

        ATTENTION

        Risk of damage

        Acidic detergents can damage the system.

        Only use alkaline detergents to clean the wheels.

        Note

        After the standard setting has been carried out, the spray pattern should only be changed by adjusting the air pressure reducer.

        Even application of wheel cleaner is improved if a suitable dye is added to the wheel cleaning concentrate.

      Micro Emulsion Set (option)

      1. Set the pressure as required by turning the adjustment screw.


        1. Adjustment screw

      Setting the base exchanger WAT-S 202 (option)

      The current time must be set at the control head of the base exchanger in order that regeneration is carried out at night.

      1. Pull out the adjustment knob and turn it until the current time is displayed.


        1. Adjustment knob
        2. Window with pointer

      Setting the blending device (option)

      The booster heater is supplied with partially softened water with a water hardness of 7° dH. For this purpose, the blending device mixes fresh water and softened water.

      1. Open the stop valves for soft water and hard water completely.


        1. Mixed water output
        2. Soft water stop valve
        3. Bypass valve
        4. Control valve
        5. Hard water stop valve
        6. Fresh water input (hard)
        7. Fresh water output (hard)
        8. Check valve, input for soft water (0°dH)
      2. Close the control valve.

      3. Close the bypass valve.

      4. Slightly open the float valve in the hot water float tank.

      5. Open the bypass valve until 7°dH is measured at the mixed water output.

      6. Open the float valve in the hot water float tank completely.

      7. Open the control valve until 7°dH is measured at the mixed water output.

      8. Carry out control measurements at different water removal quantities. The water hardness must be between 6°dH and 8°dH.

      Setting the hot air blower

      Two hot air blowers heat the interior of the system to provide frost protection.

      WARNING

      Risk of fire

      Hot air blowers can overheat if the air input or output is obstructed.

      Do not cover the air input openings and the air output openings of the hot air blowers.

      1. Set the power regulator and the thermostat regulator to the values recommended below depending on the expected lowest outdoor temperature.


        1. Power controller
        2. Thermostat control
        Hot air blower
        0°C...-10°C
        -10°C...-20°C
        top
        Power controller
        II
        II
        Thermostat control
        II
        III
        bottom
        Power controller
        II
        II
        Thermostat control
        *
        I

      Setting the washing station heater

      The thermostatic mixing valve regulates the flow temperature as a function of the return temperature: 22°C=scale value 3.

      1. If necessary, correct the setting of the thermostatic mixing valve according to the following table:


        1. Thermostatic mixing valve
        Scale value
        0
        1
        2
        3
        4
        5
        Return temperature [°C]
        10
        14
        18
        22
        26
        30
        Scale value
        6
        7
        8
        9
        10
        Return temperature [°C]
        34
        38
        42
        46
        50

      Setting the frost protection with water loss

      This frost protection device is activated by the controller if there is a risk of frost. High-pressure lines and trigger guns have fresh water flowing through them to protect them from freezing.

      1. Switch on the frost protection pump (see chapter "Controller/Service menu").

      2. Set the pressure reducer so that at least 0.5 l/min of water flows from each trigger gun.


        1. Pressure reducer
      3. Switch off the frost protection pump.

      Setting the emergency frost protection

      The emergency frost protection is activated in the event of a defective frost protection pump (in systems without mains disconnection also in the event of a power failure). High-pressure lines and trigger guns have fresh water flowing through them to protect them from freezing.

      1. Turn the main switch to position “0”.

      2. Set the pressure reducer so that at least 0.5 l/min of water flows from each trigger gun.


        1. Pressure reducer

      Outdoor thermostat

      The outdoor thermostat switches on the following frost protection devices depending on the outdoor temperature:

      below +3°C:

      • the hose heating for dry foam (option)

      • the heating cartridge and the trace heating ABS fuel oil tank (option)

      below +1°C:

      • the washing station heater circulation pump

      • the circulation pump frost protection

      Note

      The switching temperature of the outdoor thermostat can be set by customer service.

      Controller

      The touchscreen is mounted on the electrical box inside the system.


      1. Electrical box
      2. Touch screen

      The following functions are displayed in the start menu.


      Start menu

      1. Date
      2. Time
      3. Outdoor temperature (for systems with outdoor thermostat)
      4. Registered user
      5. Service required
      6. Operating status symbols
      7. “Washing” / “Vacuuming” menu button
      8. “Service” menu button
      9. “Settings” menu button
      10. “General Info” menu button

      Operating status symbols

      System open
      System closed
      System in order
      Event present
      Malfunctions present

      User symbols

      Operator
      Owner
      Service

      Changing the setting

      1. Press the Change Setting button next to the property you want to change.

        Change Setting button

        A selection window opens to select the desired setting or a keyboard opens to enter the desired value.

      Menu overview


      Washing menu / Vacuuming

      The current operating status of the individual washing stations is displayed in the Washing / Vacuuming menu.


      1. Vacuuming menu (can only be operated if vacuum cleaners are present on the system)
      2. Menu Washing

      Menu Washing

      The current operating status of the washing station is displayed in the Washing menu.


      1. Display next washing station
      2. Reset washing credit
      3. Display previous washing station
      4. Increase washing credit

        Note

        The increased washing credit with this function also allows operation outside the set opening hours (e.g. for care and maintenance work).

      5. Running washing programmeRun time per wash value / (money) amount corresponding to one wash value

        Note

        If an additional washing time and a percentage surcharge are displayed, you are currently in "Happy Hour" mode.

      6. Washing station number
      7. Credit (amount) / remaining washing time
      8. Display washing station:green: Washing station is releasedred: Washing station is locked
      9. Display remote control heating:green: Heating is onred: Heating is off
      10. Home buttonpress briefly - jump back one menu levellong press - jump back to the start menu

      Menu Vacuuming

      The Vacuuming menu is only visible if self-service vacuum cleaners are registered with the system.


      1. Display next vacuum cleaner
      2. Reset vacuum time credit
      3. Display previous vacuum cleaner
      4. Increase vacuum time credit
      5. Vacuum cleaner number
      6. Home buttonpress briefly - jump back one menu levellong press - jump back to the start menu
      7. Vacuum time remaining credit Station 1
      8. Vacuum time remaining credit Station 2 (only with 2-station vacuum cleaners)

      Menu Service

      Manual functions are carried out in the Service menu.


      1. Service functions for customer service
      2. Manual functions for the operator

      1. Next manual function
      2. Start the manual function

        Note


        After starting the manual function, the symbol changes and the remaining run time is displayed below it
      3. Previous manual function
      4. Designation of the manual function
      5. Description of the manual function

      List of manual functions:

      A
      All dosing pumps are switched on for 180 seconds. *
      B
      The washing station lighting is switched on for 180 seconds. *
      C
      The frost protection circuit is switched over for 10 minutes. *
      • If the system is in frost protection mode, this is interrupted for 10 minutes.

      • If the system is not in frost protection mode, the frost protection circuit is activated for 10 minutes.

      D
      The foam hose heater is activated for 180 seconds. *
      E
      The washing station heater is switched on for 180 seconds. *
      F
      Permeate production is started. *
      • Permeate production stops when the buffer tank permeate is full

      • If permeate is started when the buffer tank is full, permeate production ends after 180 seconds.

      G
      The regeneration of the base exchanger is started. The regeneration cannot be cancelled.

      * If the "Start manual function" key is pressed again within the run time, the manual function is terminated.

      Menu Settings

      Menu User Administration

      The user group is selected in the User Administration menu. Different user groups have different access permissions


      1. "Service" button
      2. "Owner" button
      3. "Operator" button

      A code must be entered when selecting the user groups "Owner" and "Service".

      Note

      Default code Owner: 1111


      1. Keyboard
      2. Input field
      3. Confirm the entry
      4. Delete the entry

      Changing code

      For the user group Owner , the code can be changed after logging in.

      1. Press the "..." button.


        1. "..." menu button
      2. Enter the desired code in the "EnterNew Code" window.

      3. Enter the same code again for confirmation in the "Confirm New Code" window.

      Menu Wash-Program Settings

      The parameters of the individual washing programs are adjusted in the Wash-Program Settings menu.


      1. Next window button
      2. Change washing program button
      3. Previous window button
      4. Window 1 of 2
      5. Washing program designation

      Changing the parameters of a washing program

      1. Select the window with the desired washing program. Use the Next Window and Previous Window buttons for this.

      2. Press the Change washing program button next to the desired wash program.


        1. Change parameters button
        2. Program running time for one wash value in seconds
        3. Water type (hot water/cold water)
        4. Detergent dosing (in % of the dosing pump capacity)
        5. Washing program name
        6. Detergent designation
      3. Press the button to change the desired parameter.

      4. Press the desired parameter in the displayed selection.

        Standard setting

        Washing program
        Dosing pump
        water type
        Program duration
        High-pressure Wash
        1 (yellow)
        Warm
        90 s
        Foam Wash
        1 (yellow)
        Cold
        135 s
        Rinse
        -
        Cold
        105 s
        Hot wax
        2 (red)
        Warm
        54 s
        Insects Loosening
        3 (green)
        Warm
        75 s
        Dirt Loosening
        3 (green)
        Warm
        75 s
        Power foam
        3 or 4 (light green)
        Warm
        60 s
        Power rim foam
        3 or 4 (white)
        Cold
        60 s
        Top care
        3 or 4 (red)
        Permeate
        75 s
        Washing program
        Hydrominder
        water type
        Program duration
        Wheel cleaning
        GB 515
        Cold
        75 s
        Intensive Foam
        GB 511
        cold, soft water
        75 s
        Washing program
        Detergent dosing unit dosing pump
        500 l/h
        900 l/h
        %
        ml/min
        %
        ml/min
        High-pressure Wash
        8
        Approx. 6
        16
        Approx. 12
        Foam Wash
        8
        Approx. 6
        16
        Approx. 12
        Rinse
        -
        -
        -
        -
        Hot wax
        10
        Approx. 7
        20
        Approx. 14
        Insects Loosening
        20
        Approx. 14
        40
        about 28
        Dirt Loosening
        20
        Approx. 14
        40
        Approx. 28
        Power foam
        30
        Approx. 21
        30
        Approx. 21
        Power rim foam
        30
        Approx. 21
        30
        Approx. 21
        Top care
        10
        about 7
        20
        Approx. 14
        Washing program
        Detergent dosing unit hydrominder
        500 l/h
        900 l/h
        %
        ml/min
        %
        ml/min
        Wheel cleaning
        2.6
        39
        2.6
        39
        Intensive Foam
        1.1
        26
        1.1
        26

      Menu Machine

      In the Machine menu, system parameters are set and the washing station can be locked.


      1. "Lock" menu button
      2. "Coin value" menu button
      3. "Components" menu button

      Menu Components

      Various system parameters can be set in this menu.


      Components menu 1 of 2 (depending on the equipment of the system, 1 or more windows are displayed)

      1. Foam hose heater night modeActivate / deactivate night mode of the foam hose heater

        Note

        When the function is activated, the hose heating switches off at the end of operation and is switched on again 1 hour before the start of operation.

        If the function is not activated, the hose heating is also switched on outside the operating time.

      2. Hot water generator night modeActivate / deactivate night mode of hot water generation

        Note

        When the function is activated, the burner switches off at the end of operation and starts again 10 minutes before the start of operation.

        If the function is not activated, the burner keeps the hot water float tank at the set temperature even outside the operating time.

      3. Hot water temperatureSetpoint temperature of the hot water (30...60 °C)

      Menu Components 2 of 2

      1. Vacuum cleaner durationRun time of a SB vacuum cleaner per washing unit (0...480 seconds).
      2. Twilight valueLimit value from which ambient brightness the lighting should be switched on (0...700).

        Note

        The currently measured brightness value is shown in brackets.

      Menu Coin value

      In the Coin value menu the wash value for 100% program run time and the coin values for the individual channels of the coin acceptor are set.

      The coin values for washing stations and vacuum cleaners can be set separately


      1. Vacuum cleanerCoin value Vacuum cleaner (can only be operated if vacuum cleaners are present on the system)
      2. Washing stationsCoin value Washing stations

      1. Next window button
      2. Change setting button
      3. Previous window button
      4. Balance buttongreen: Coins of this channel are included in the turnoverYellow: Coins are not included in the balance sheet
      5. Coin values:
        • Channel ... amount: Channels of an electronic coin acceptor

        • External amount: Mechanical coin acceptor

        • External 1 amount: for example, payment system with RFID

      6. Required coin value for 100% run time of a washing program
      1. Press the Setting button next to the desired value.

      2. Enter the desired value.

      Menu Lock

      In the Lock menu, one or more washing stations can be locked out or the lock can be cancelled.

      The lock is effective regardless of the set opening hours.

      Note


      1. Change setting button
      2. Washing station locked out
      1. Press the Change setting button.


        1. Shift button Lock out / unlock washing stationgreen check mark: Washing station is lockedyellow button: Washing station is released
        2. Apply settings button and exit window
        3. Exit window button, do not accept changes
      2. Press the desired button.

      Menu General

      In the General menu, the time, date and operating times are set and the display language is selected.


      1. “System” menu button
      2. “Language” menu button
      3. “Operation Hours Holidays” menu button
      4. “Date Time” menu button

      Menu Date Time

      The time, date and summer time are set in the Date Time menu.


      1. Set Date button
      2. Set Time button
      3. Summer time active display
      4. Set date
      5. Set time
      6. Summer time/standard time changeover button

      Setting the time

      1. Press the Set Time button.


        1. Keyboard
        2. Change input field button
        3. Active input field
        4. Apply button settings and exit window
        5. Name of active field, minimum value, maximum value
        6. Exit window button, do not accept changes
      2. Use the Change Input Field button to select the desired input field.

      3. Delete the field content with the delete key on the keyboard.

      4. Enter the desired value with the keyboard.

      5. Repeat the process until all desired changes have been made.

      6. Exit the window.

      Note

      The date is set according to the same principle as described for the time.

      Menu Operation Hours Holidays

      In the Operation Hours Holidays menu, the opening hours are set for each weekday and for public holidays. Fixed and floating holidays are also defined.

      The Happy Hour function can be used to define periods with changed run times of the washing programmes.

      The setting is made according to the same principle as in the Date Time menu.


      1. “Happy Hour” menu button
      2. “Holiday variable” menu button
      3. “Holiday fix” menu button
      4. “Operation Hours” menu button

      Menu Operation Hours

      The opening hours are set separately for washing stations, lighting and vacuum cleaners.


      1. Operation Hours Vacuum cleaner (can only be operated if vacuum cleaners are present on the system)
      2. Lighting time
      3. Operation Hours Washing stations

      1. Button for one weekday forward
      2. Button to set end of operation
      3. Button for one weekday back
      4. End of operation time
      5. Weekday (Monday...Sunday, Holiday)
      6. Affected functional group
      7. Start of operation time
      8. Button to set start of operation
      9. Button for open all day
      10. Button for closed all day

      Note

      To set an opening time dependent on the time of day, the buttons for all-day operation and all-day closed must be deactivated (yellow).

      Menu Holiday fix

      Fixed holidays always occur on the same date each year.


      1. Button for next holiday
      2. Button for preceding holiday
      3. Button to set date
      4. 1. Holiday from 20 holidays
      5. Date of the holiday (in the example no date is set yet)

      1. Keyboard
      2. Button to change input field
      3. Month
      4. Day (currently active input field)
      5. Apply settings button and exit window
      6. Name of the active field, minimum value, maximum value
      7. Exit window button, do not accept changes

      Menu Holiday variable

      Floating holidays occur on a different date each year.

      The setting is made according to the same principle as for Holiday fix, except that here the year must also be set.

      Menu Happy Hour

      In the Happy Hour menu, periods with shortened or extended washing programme run times are managed. 5 different modes can be set up.


      Overview Happy Hour

      1. Button for window forward
        • Window 1: Overview

        • Window 2...6: Mode 1...5

      2. Extending or shortening the washing programme run times
      3. Button for window back
      4. Period during which the mode is valid
      5. Date on which the mode is valid (without entry, the mode is valid recurrently on the selected weekdays)
      6. Weekdays on which the mode is valid
      7. Mode 1...5

      Mode setting

      1. Button to set run time change
      2. Display run time change in %+ extension (maximum + 50%)- Shortening (maximum - 50%)
      3. Button to set end of validity period
      4. Display validity period (XX:XX - YY:YY)
      5. Button to set start of validity period
      6. Weekdays on which the mode is active
      7. Mode validity date
      8. Button to set validity date
      9. Display mode active/inactive
      10. Button to activate/deactivate mode

      Example: Mode for Happy Hour weekly

      • Execution on every Friday

      • 10:00 am to 12:00 pm

      • Washing times extended by 20%


      Example: Mode for Happy Hour on a specific date

      • Execution on 11/10/2022

      • 8:00 am to 05:00 pm

      • Washing times reduced by 25%


      Example overview:

      1. Mode is currently active (green)
      • Mode 1: every Saturday and Sunday from 4:00 pm to 8:00 pm washing times shortened by 20%

      • Mode 2: every Friday from 10:00 am to 12:00 pm washing times extended by 20% (this mode is currently active)

      • Mode 3: not set up

      • Mode 4: on 11/10/2022 from 4:00 pm to 8:00 pm washing times increased by 20%

      • Mode 5: not set up

      Note

      If there is overlap between the individual modes, the mode with the lower number is executed.

      Menu Language

      This menu is used to select the language in which the display is shown.

      Menu General Info

      In the General Info menu, turnover, operating hours, maintenance information and fault messages can be viewed.


      1. "Maintenance Diagnostic" menu button
      2. "Operating Hours" menu button
      3. "Turnover" menu button

      Menu Turnover

      The Turnover menu shows total turnover, daily turnover and manual turnover.

      The menu Manual turnover shows the washing units that have been manually upgraded in the menu Washing / Vacuuming.

      The daily turnover can be deleted.


      Turnover groups

      1. “Manual turnover” menu button
      2. “Daily turnover” menu button
      3. “Total turnover” menu button

      Daily turnover (depending on the equipment of the system, 1 or more windows are displayed)

      1. System turnover
      2. Washing station turnover
      3. Turnover group
      4. Vacuum cleaner turnover
      5. Button to delete turnover (only for daily turnover)

      1. Delete daily turnover
      2. Are you sure you want to delete daily turnover?
      3. No
      4. Yes

      Operating Hours menu / Consumption

      In the Operating Hours menu / Consumption is displayed:

      • Operating hours of the components

      • Operating hours of the washing stations

      • Consumption data of the system


      1. Menu button "Consumption", Operating hours of system components
      2. Menu button "Programs", Operating hours of washing programmes
      3. Menu button "Components", Operating hours of system components

      Menu Components


      Operating hours of system components

      1. Next window button
      2. Previous window button
      3. Operating hours
      4. Component

      Menu Programs


      Operating times per wash programme for the first washing station of the system

      1. Next window button
      2. Operating hours
      3. Previous window button
      4. Washing program name
      5. Button to call up the other washing station (only if the system has several washing stations)

      Show operating times for a single washing station


      1. Washing station button
      2. Please select a washing station!

      Menu Consumption


      1. Water consump.
      2. Power consump.
      3. Fuel oil consumption

      Menu Maintenance Diagnostic

      The Maintenance Diagnostic menu is described in the chapter "Care and Maintenance".

      Filling with operating materials


      1. Softening salt
      2. Detergent

      Providing the detergent

      ATTENTION

      Risk of damage

      If the detergent tank is empty, the high-pressure pump sucks air and can get damaged.

      Check the filling level of the detergent containers regularly.

      ATTENTION

      Unsuitable detergents can damage the system and the object to be cleaned.

      Use only detergents approved by KÄRCHER. Observe the dosage recommendations and instructions provided with the detergent. Use detergents sparingly to help conserve the environment.

      DANGER

      Incorrect handling of detergents can endanger your health.

      Read and observe the safety and usage instructions provided with the detergent before using the detergent. Wear the protective clothing specified in these documents.

      1. Refill the detergent canister with the undiluted detergent.

        Washing program
        Detergent
        High-pressure Wash
        RM 806
        Wet foam (option)
        RM 806
        Dry foam (option)
        RM 812
        Hot wax
        RM 820
        Top care
        RM 821
        Wheel cleaning * (option)
        RM 801
        Wheel cleaning ** (option)
        RM 802
        Intensive Foam (option)
        RM 838
        Dirt Loosening (option)
        RM 806
        Insects Loosening (option)
        RM 803
        Power foam (option)
        RM 838
        Power rim foam *** (option)
        RM 802
        Power wax (option)
        RM 820

        * with hydrominder via high-pressure lance RM 801

        ** with hydrominder via changeover lance RM 802

        *** with high-pressure pump and dosing pump via 3. Tool

      2. Hang the detergent suction hose in the detergent canister.

      Vent the dosing pump

      The system compressed air supply must be in operation.

      1. Turn the venting lever anticlockwise as far as it will go.


        1. Venting lever
        2. Venting button
        3. Dosing amount adjustment knob
      2. Set the dosing amount to 100%.

      3. Press the ventilation button repeatedly until the detergent comes out of the venting line on the underside of the dosing pump without bubbles.

      4. Reset the dosing quantity to the desired value, see "Settings / Setting the dosing pumps / Standard setting".

      5. Turn the venting lever clockwise as far as it will go.

      Refuelling

      DANGER

      Risk of fire

      Fuel can ignite.

      Observe the locally applicable regulations on the handling of fuel.

      Do not use unsuitable fuels as they can be dangerous.

      ATTENTION

      Risk of damage

      Burner faults

      Fuel overflow

      If the fuel tank is empty, the fuel pump runs dry and can get damaged.

      Incorrect fuel can lead to burner faults and poor combustion.

      Fuel expands when warmed and can overflow.

      Check the fuel tank filling level regularly.

      Only use the fuel specified in the "Technical data" section.

      Use heating oil with a winter operation additives (flow improvers) if there is a risk of frost.

      Do not fill the fuel container to the brim.

      1. Unscrew the cap of the filling nozzle.


        1. Filling nozzle
        2. Filling level display
        3. Inspection opening
      2. Fill with fuel until the filling level display shows full.

        Note

        Make sure that no fuel overflows and gets into the inspection opening. During a later inspection, this fuel could be mistaken for leakage.

      3. Close the filling nozzle.

      Replenishing softening salt

      ATTENTION

      Malfunctions possible

      Unsuitable salt can interfere with the function of the base exchanger.

      Only use the softening salt in tablet form specified in the "Accessories" chapter.

      1. Remove the lid of the salt tank.

      2. Fill the salt tank to the top with softening salt.

      3. Fit the lid of the salt tank.

      Note

      An empty salt tank causes malfunction. Fill up the salt tank at the latest when water is visible in the salt tank after removing the lid.

      Salt consumption does not increase when the salt tank is completely full.

      In a correctly working system, the salt consumption is constant in relation to the water consumption.

      We recommend documenting the salt and water consumption in an operating log.

      Frost protection

      The frost protection device consists of:

      • Recirculation fan

      • Hot air blower

      • Frost protection circuit or frost protection with water loss

      • Washing station heater

      • Emergency frost protection

      • Heating cartridge in the oil tank

      WARNING

      Danger of accident

      If there is black ice, there is a risk of accidents for the users of the washing bay.

      Lock out washing stations when black ice forms to prevent black ice accidents.

      Note

      The following features are guaranteed:

      • Unrestricted washing with the high-pressure spray lance down to -15°C. For systems with 4 washing stations, it is recommended to lock out one washing station below -10°C (for systems with 4 high-pressure modules type 908 already at warmer temperatures).

      • Restricted washing with the washing brush at temperatures below 0°C. During restricted washing, all washing brushes must be checked regularly for icing. Foam washing with an iced washing brush can damage the vehicle. If the washing brush is iced up, the following measures must be taken:

        1-tool version: Replace the combination spray lance with a high-pressure spray lance.

        2-tool version (option): Refrain from foam washing (e.g. by giving instructions to the user).

      • At temperatures below –15°C, washing makes no sense because an ice coating forms on the vehicle. This ice coating can even impair the function of important vehicle components. Therefore, prevent use of the system below -15°C by locking out the washing stations.

      • The system is frost-proof down to -20°C. Below -20°C the device must be shut down as described in the section "Shutting down in case of frost".

      Prerequisites for frost protection

      • The main switch must be in position 1.

      • The doors of the system must be closed.

      • An uninterruptible power supply, water supply and fuel supply must be ensured.

      • The water supply must be protected against frost.

      • The fuel supply must be protected against frost (e.g. heating cartridge in the tank, trace heating).

      • Set up and install as described in the chapter "Setting up the system".

      • The hot air blowers are set correctly.

      • All maintenance measures described in the "Maintenance and care" chapter have been performed.

      • All cleaning tools are returned to the storage compartments.

      • The trigger guns with frost protection bore belonging to the system are installed.

      Washing station heater

      Note

      A prerequisite for the correct functioning of the washing station heater is that the washing station is designed by the customer in accordance with KÄRCHER's recommendations.

      The washing station area that can be heated is limited by the corresponding heating capacity of the device. If the heated area exceeds this value, frost protection is not ensured. The number of washing stations that can be heated is given in the chapter "Technical data / data depending on hot water generation".

      Snow coating and larger quantities of ice chunks that have fallen off the vehicles require a very high heating capacity. It is necessary to remove these deposits.

      Maintenance work before and after the frost period

      1. Before the frost period begins, carry out maintenance work "annually before the frost period begins", from the section "Maintenance and care".

      2. To maintain frost protection, carry out the work listed below.

      Note

      Maintenance work that is not carried out on time and in a professional manner will result in the loss of the warranty in the event of frost damage.

      Time & date
      Activity
      Performed
      By whom
      before the frost period
      Cleaning the filter in the Power foam nozzle (option)
      Remove and clean the filter (see "Cleaning the Power foam nozzle filter"). Determine the following cleaning intervals according to experience.
      Operator
      Several times a day under frosty conditions
      Check the washing brushes
      Check the washing brushes for dirt and ice and lock the washing brush if necessary.
      Operator
      daily under frost conditions
      Clean the frost protection pump filter
      Clean the filter and insert it again.
      Operator
      Check the hot air blowers
      Are the hot air blowers in operation (also with ABS fuel tank, option)?
      Operator
      Check the recirculation fan
      Check the function.
      Operator
      daily at first, later according to experience
      Check the fuel tank filling level
      Is the heating oil supply sufficient until the next inspection? Take into account increased consumption due to frost protection devices. Lack of fuel leads to failure and damage to the system.
      Operator
      weekly during frost
      Check heating ABS fuel oil tank (option)
      Below 3 °C, check whether the trace heating of the fuel oil line between the heating oil tank and SB MB is warm.
      Operator
      monthly or after 200 operating hours in the event of frost, more frequently if required
      Check the frost protection water volume in the frost protection circuit
      Target value: approx. 0.5 l/min per washing tool.
      Water volume greater: Replace the node piece in the high-pressure gun.

      WARNING

      Risk of injury, risk of damage

      The high-pressure gun can move uncontrollably and cause injuries or damage if the frost protection water volume is too high.

      Be sure to replace the node piece in the high-pressure gun if the frost protection water quantity is too high.

      Water quantity smaller: Clean the frost protection pump filter, clean the sieve in the throttle, flush the pipe, check the direction of rotation of the pump.
      Operator

      1. Washing station heater stop valve

      1. Restrictor with sieve (marked red), 1-tool version

      1. Frost protection pump filter

      Power foamClean the nozzle

      1. Unscrew the front part of the nozzle.


        1. Nozzle front part
        2. Filter
        3. Nozzle holder
      2. Remove and clean the filter.

      3. Install the filter.

      4. Screw the front part of the nozzle on to the nozzle holder and tighten it.

      Shutting down

      1. Turn the main switch to "0/OFF".

      Shutdown in the case of potential frost

      1. Leave the main switch at position “1/ON”.

      2. Lock the operating time at the controller.

      3. Refill the fuel tank.

      Shutting down

      If there is no danger of frost during the shutdown period:

      1. Shut off the water inlet.

      2. Disconnect the power supply.

      Shutting down during frost

      If there is a risk of frost when shutting down, the following additional steps must be carried out.

      1. Unscrew the water supply hose and the high-pressure hose.

      2. Remove the RO membrane and store it frost-free.

      3. Empty all float tanks, remove the hoses and drain the water.

      4. Empty the permeate buffer tank.

      5. Disconnect the water pipe between the base exchanger and the hot water float tank.

      6. Flush the system (without base exchanger) with frost protection solution.

      7. Rinse the base exchanger with concentrated salt solution.

      8. Unscrew both hoses under the flow-through kettle and let the water drain off.

      9. Blow out all water-bearing parts with oil-free compressed air.

      Note

      During longer breaks in operation, the system, with the exception of the base exchanger, must be rinsed with frost protection solution to protect it from corrosion

      In case of doubt, have the maintenance performed by Customer Service.

      Description of the unit

      Flow diagram of system with wet foam


      Washing stations 3 and 4 are not shown.

      1. Fine filter of fresh water (80-100 μm, option)
      2. Stop valve of fresh water
      3. Stop valve of fresh water for softening
      4. Stop valve of softened water
      5. Salt tank
      6. Hardness sensor
      7. Water meter (for WAT-SE.../255B only)*
      8. Base exchanger control head
      9. Base exchanger cylinder
      10. Cold water float tank
      11. Brine valve in the salt tank
      12. Cold water solenoid valve
      13. Bypass valve half-load with throttle, only for high pressure module type 908
      14. High-pressure pump
      15. Pressure relief valve
      16. High-pressure gun with washing brush
      17. Dosing pump
      18. Pressure switch air (optional)
      19. Compressor
      20. Detergent suction hose
      21. Detergent filter, foot valve
      22. Hot water solenoid valve
      23. Drain valve
      24. Reverse osmosis system (option)
      25. Hot water generator
      26. Blending device (option)

      2-tool version (option)

      A High pressure solenoid valve

      B Foam solenoid valve

      C High-pressure gun with spray lance

      D Washing brush

      * Only for SB MB standard

      Flow diagram of system with dry foam


      Washing stations 3 and 4 are not shown.

      1. Fine filter of fresh water (80-100 μm, option)
      2. Stop valve of fresh water
      3. Stop valve of fresh water for softening
      4. Stop valve of softened water
      5. Salt tank
      6. Hardness sensor
      7. Water meter (for WAT-SE.../255B only)*
      8. Base exchanger control head
      9. Base exchanger cylinder
      10. Cold water float tank
      11. Brine valve in the salt tank
      12. Cold water solenoid valve
      13. Bypass valve half-load with throttle, only for high pressure module type 908
      14. High-pressure pump
      15. Pressure relief valve
      16. Foam lance (2-tool version)
      17. Foam mixing chamber (2-tool version)
      18. High-pressure gun (2-tool version)
      19. Dosing pump
      20. High-pressure gun with washing brush (1-tool version)
      21. Foam mixing chamber (1-tool version)
      22. Solenoid valve pressure relief
      23. Pressure switch air (optional)
      24. Compressor
      25. Detergent suction hose
      26. Detergent filter, foot valve
      27. Hot water solenoid valve
      28. Drain valve
      29. Reverse osmosis system (option)
      30. Hot water generator
      31. Dosing valve for water/chemistry
      32. Solenoid valve for water/chemistry
      33. Distributor for water/detergent
      34. Chemical tank
      35. Dosing pump
      36. Pressure reducer for water
      37. Air dosing valve
      38. Air distributor block
      39. Solenoid valve
      40. Pressure reducer for air
      41. Blending device (option)

      3-tool version

      A Power foam lance solenoid valve

      B High pressure solenoid valve

      C Power foam lance

      D High-pressure gun

      * Only for SB MB standard

      Hot water generator

      Oil burner


      1. Burner fan with fuel pump
      2. Fuel pump solenoid valve
      3. Exhaust gas thermostat
      4. Flame monitoring
      5. Hot water temperature sensor
      6. Hot water float tank
      7. Water shortage safeguard
      8. Hot water circulation pump
      9. Flow monitor
      10. Fuel tank (option)
      11. Heat exchanger, washing station heating (option)
      12. Burner output temperature sensor
      13. Burner with booster heater

      Gas burner


      1. Gas burner
      2. Exhaust gas thermostat
      3. Hot water temperature sensor
      4. Hot water float tank
      5. Water shortage safeguard
      6. Hot water circulation pump
      7. Flow monitor
      8. Heat exchanger, washing station heating (option)
      9. Burner output temperature sensor
      10. Booster heater

      Electrically heated


      1. Electrical heating element
      2. additional heating element for 48 kW version
      3. Hot water temperature sensor
      4. Washing station heating circulation pump (option for 24 kW version, standard for 48 kW version)
      5. Heat exchanger, washing station heating (option)
      6. Water shortage safeguard
      7. Hot water float tank
      8. Heating element temperature sensor

      Attachment kit disconnection from mains (optional)


      1. Fine filter of fresh water (80-100 μm, option)
      2. Pump attachment kit disconnection from mains (optional)
      3. Cold water float tank

      Wheel cleaner / intensive foam (option)


      A Wheel cleaner

      B Intensive foam

      C Node piece

      1. Float valve
      2. Pressure gauge
      3. Detergent solution (water + detergent)
      4. Cleaning solution pump
      5. Detergent container
      6. Injector
      7. Sieve
      8. Compressor
      9. Pressure reducer
      10. Solenoid valve for compressed air, washing station 1
      11. Solenoid valve for detergent solution, washing station 1
      12. Throttle, for volume regulation
      13. Check valve
      14. Foamer
      15. High-pressure pump
      16. Ceiling boom
      17. High-pressure gun

      Reverse osmosis (option)


      1. Permeate buffer tank
      2. Withdrawal valve for softened water
      3. Ultra-fine filter
      4. Active carbon filter
      5. RO pump
      6. Pressure gauge for working pressure
      7. RO membrane
      8. Flowmeter permeate
      9. Pressure switch for water shortage RO
      10. Throttle
      11. BUFFER TANK FULL level switch
      12. PUMP RO ON level switch
      13. Permeate solenoid valve
      14. Stop valve for permeate container
      15. BUFFER TANK EMPTY level switch

      Microemulsion (option)


      1. Ceiling boom
      2. Spraying tool
      3. Solenoid valve for microemulsion, washing station 1
      4. Microemulsion pump
      5. Microemulsion container

      Frost protection 1-tool (option, only SB-MB 2 pumps Fp)


      1. High-pressure pump
      2. Check valve with throttle and sieve
      3. High-pressure gun with washing brush
      4. Solenoid valve, interrupts frost protection during dry foam operation
      5. Stop valve of fresh water
      6. Frost protection float tank
      7. Choke 2.0 mm
      8. Frost protection pump filter
      9. Frost protection pump

      Frost protection 2-tools wet foam (option SB-MB 2 pumps Fp)


      1. Washing brush
      2. Check valve with throttle and sieve
      3. High pressure solenoid valve
      4. Foam solenoid valve
      5. High-pressure pump
      6. High-pressure gun with spray lance
      7. Stop valve of fresh water
      8. Choke 2.0 mm
      9. Frost protection float tank
      10. Frost protection pump
      11. Frost protection pump filter

      4. water type


      A 4. water type

      B Fresh water

      C Softened water, hot

      D Permeate

      E to the high pressure pump

      1. Temperature sensor (option)
      2. Drain valve of hot water float tank

      Frost protection internal (option)


      1. High-pressure gun (2-tool version)
      2. High-pressure pump
      3. Check valve with throttle and sieve
      4. Solenoid valve with check valve, throttle and sieve
      5. Check valve with mixing chamber foam and pressure relief valve
      6. High-pressure gun with washing brush (1-tool version)
      7. Receptacle
      8. Throttle
      9. Circulation pump frost protection
      10. Filter
      11. Overflow
      12. Tank for frost protection circuit water
      13. Float valve for soft water inlet

      Note

      On the 2-tool version with dry foam, electrically heated foam hoses are used as frost protection.

      The frost protection water is lost at washing station 3 and 4.

      Frost protection external (option)


      1. High-pressure gun (2-tool version)
      2. High-pressure pump
      3. Check valve with throttle and sieve
      4. Solenoid valve with check valve, throttle and sieve
      5. Check valve with mixing chamber foam and pressure relief valve
      6. High-pressure gun with washing brush (1-tool version)
      7. Receptacle
      8. Filter
      9. Overflow
      10. Fresh water float valve
      11. Collection shaft for frost protection water Station 3

      Note

      On the 2-tool version with dry foam, electrically heated foam hoses are used as frost protection.

      Washing station heater (option)


      Washing station 3 and 4 are not shown

      1. Hot water generator
      2. Hot water circulation pump
      3. Expansion tank
      4. Hot water float tank
      5. Safety valve
      6. Flow line stop valve
      7. Washing station heater pipeline
      8. Thermostatic mixing valve
      9. Heat exchanger
      10. Filling line stop valve
      11. Washing station heater circulation pump

      Monitoring and safety devices

      Pressure relief valve

      The pressure relief valve opens when the permissible operating pressure is exceeded, i.e. also when the lever of the high-pressure gun is released, and circulates the water. The high-pressure jet is immediately available again when the high-pressure gun is opened again.

      The overflow valve is set and sealed at the factory. Setting must only be performed by Customer Service.

      Safety valve

      The safety valve protects the heating circuit of the washing station heater (option) against overpressure.

      Thermostatic mixing valve

      The thermostatic mixing valve regulates the flow temperature for the washing station heater (option) depending on the return temperature.

      Flame monitoring

      Only for devices with oil or gas burner.

      If the burner does not ignite or if the flame goes out during operation, the flame monitor closes the fuel solenoid valve and switches off the burner fan.

      Exhaust gas thermostat

      Only for devices with oil or gas burner.

      If the emission temperature rises above the permissible value, the emission thermostat switches off the burner and locks it.

      Temperature limiter

      Not for electrically heated devices without washing station heating.

      If the water temperature in the hot water float tank drops due to the withdrawal of hot water and cold water flowing in, the temperature controller switches the hot water circulation pump on and off again when the maximum temperature is reached.

      Temperature limiter

      Only for devices with oil or gas burner.

      The temperature limiter prevents steam from forming in the continuous flow boiler.

      Flow monitor

      Only for devices with oil or gas burner.

      The flow monitor switches the burner on once the hot water hot water circulation pump has started.

      Water shortage safeguard

      The water shortage safeguard shuts off the hot-water generator when the water level in the hot water float switch is too low.

      Dry running protection

      Only for electrically heated devices.

      Switches off the heating rod in case of overtemperature due to water shortage.

      Motor circuit breaker

      The motor circuit breaker interrupts the circuit when the motor is overloaded.

      Hard water sensor

      SB MB standard:

      If the residual hardness of the softened water exceeds a limit value, the controller calculates the residual capacity of the base exchanger bottle.

      The regeneration of the base exchanger bottle is started the following night at the latest.

      SB MB comfort:

      If the residual hardness of the softened water exceeds a limit value, the regeneration of the base exchanger bottle begins immediately.

      Pressure sensor for water shortage RO

      If there is a water shortage, the system is stopped to prevent the RO pump from running dry.

      Buffer tank full level switch

      Switches off the RO pump when the permeate buffer tank is full.

      Pump RO ON level switch

      Switches on the pump RO to produce permeate.

      Buffer tank empty level switch

      Gives a signal to the system when the buffer tank permeate is empty.

      Temperature limiter 4. Water type / hot (option)

      Prevents externally supplied hot water above 60°C from being directed to the high-pressure pumps and damaging them.

      In the event of a malfunction, the system switches to an alternative type of water (set by the service technician during commissioning).

      Care and service

      Maintenance instructions

      Regular maintenance according to the following maintenance plan is fundamental for a safely operating system.

      Use only original manufacturer spare parts or parts recommended by the original manufacturer, such as

      • Spare parts and wearing parts,

      • Accessories,

      • Operating materials,

      • Detergent.

      DANGER

      Risk of injury

      Danger of death from electric shock.

      Switch off the device at the on-site main trigger and secure against being switched on again before working on the device.

      Allow only qualified electricians to work on electrical components of the system.

      WARNING

      Risk of injury

      A high pressure water jet can escape from damaged parts and cause injuries.

      Depressurise the system by turning the trigger to "0/OFF" and then open the high-pressure guns until the pressure has been released from the system.

      WARNING

      Danger of burns

      Some components of the system become hot during operation and can cause burns if touched.

      Allow the system to cool down before touching the following components: Exhaust pipe and exhaust opening, burner with booster heater, cylinder head of the high-pressure pump, high-pressure hose.

      ATTENTION

      Risk of damage

      A high-pressure water jet can damage system components.

      Do not clean the interior of the system with the high-pressure jet. When performing exterior cleaning, keep the high-pressure jet away from the upper section of the system (with coin slot, remaining value display and program switch).

      1. Switch off the on-site main switch and secure it against being switched on again.

      2. Disconnect the water supply.

      Who is permitted for perform maintenance work?

      Operator: Work labelled with "Operator" may only be performed by instructed persons capable of operating and maintaining high-pressure systems.

      Customer Service: Work labelled with "Customer service" may only be performed by KÄRCHER customer service technicians or KÄRCHER-authorised technicians.

      Safety inspection/maintenance contract

      You can agree on regular safety inspections or close a maintenance contract with your dealer. Please seek advice on this.

      System overview


      1. Expansion tank
      2. Fuel filter and fuel pump
      3. Burner with booster heater
      4. High-pressure pump 2
      5. High-pressure pump 3
      6. High-pressure pump 1
      7. High-pressure pump 4
      8. Pressure gauge of high pressure pump
      9. Hot air blower
      10. Tool storage trough
      11. Frost protection pump filter
      12. Detergent container for Top-Care
      13. Detergent container for hot wax
      14. Detergent container for high-pressure wash
      15. Detergent container for dry foam
      16. Fuel tank, 60 l (option) *
      17. Pump attachment kit disconnection from mains (optional)
      18. Wheel cleaner (option) *
      19. Salt tank
      20. Drain valve
      21. Stop valve of fresh water
      22. Washing station heater circulation pump
      23. Thermostatic mixing valve
      24. Safety valve
      25. Pressure gauge of washing station heater
      26. Active carbon filter WSO
      27. Fine filter WSO
      28. Hot water float tank
      29. Recirculation fan
      30. Blending device (option)

      * Depending on the equipment of the system, the intensive foam assembly may also be fitted at these points.

      Menu Maintenance Diagnostic

      The Maintenance Diagnostic menu shows the times until the next maintenance, system information, error messages and events.


      1. "Event History" menu button
      2. "Fault History" menu button
      3. "System Information" menu button
      4. "Interval" menu button

      Menu Interval

      In the Interval menu, the time until the next maintenance is displayed for the individual system components.


      1. Next window button
      2. Previous window button
      3. Service counter (remaining time until next maintenance)
      4. Component
      5. Reset service counter button
        • green: remaining operation duration more than 30% of the total time

        • orange: remaining operation duration less than 30% of the total time

        • red: Service counter expired, maintenance must be carried out

      If a service counter has expired, the controller displays a maintenance request in the standard setting:


      1. Call up interval directly
      2. Skip this message and call up the start display of the controller
      3. “Service Interval Reached Please Schedule Maintenance”

      Reset service counter

      Note

      The following service counters can be reset by the operator:

      • Replace the filter element WSO

      • Vacuum cleaner 1...6, filter 1

      • Vacuum cleaner 1...6, filter 2

      • Drain the compressor

      • Check the frost protection

      All remaining service counters can only be reset by Customer Service.

      1. Press the "Reset service counter" button.

      2. Confirm the reset with Yes.


        Display after reset

        1. Date of last maintenance
        2. New duration until next maintenance
        3. Button is green after reset

      Menu System Information

      In the System Information menu, system data, settings of the control and operations data of the control are displayed.


      1. Next window button
      2. Previous window button
      3. Software version
      4. Material number of the system
      5. Serial number of the system
      6. Serial number of the control

      1. IP settings of the control
      2. Run time of the control in hours
      3. Initial startup date
      4. Last service

      1. Current number of faults in the fault memory / last reset of the fault memory

      Menu Fault History

      In the Fault History menu, the error messages since the last deletion of the fault memory are displayed.


      1. Delete fault memory button
      2. Error description
      3. Time of the error message
      4. Error number

      1. Delete the fault memory
      2. Are you sure you want to delete the fault memory?
      3. No
      4. Yes

      Menu Event History

      The Event History menu is structured in the same way as the Fault History menu.

      Maintenance plan

      Time & date
      Activity
      Performed
      By whom
      annually before the beginning of the frost period
      Clean the frost protection circuit
      • Empty and clean the frost protection water collection chamber.

      • Clean the filter on the immersion pump.

      • Clean the frost protection pump filter (in the housing of the SB MB).

      • Clean the tool trays and check free flow.

      • Clean the filters in front of the throttle valve (in the area of the output of the high-pressure pumps).

      • Fill the frost protection water collection chamber with fresh water.

      Operator/Customer Service
      Check the washing station heater
      • Check the circulation pump for function and direction of rotation.

      • Check the frost protection concentration: Remove some frost protection solution from the safety valve and check for correct concentration with the special tester (6.419-070.0). Setpoint -25 °C.

      • Check the pressure in the heating circuit. Setpoint with running circulation pump for washing station heater 0.07...0.15 MPa (0.7...1.5 bar).

      • Check the setting of the thermostatic mixing valve.

      • Check the functionality of the expansion tank: Remove the valve cap. Press the valve pin in briefly with a match. If air escapes, the expansion tank is in order. If water escapes, replace the expansion tank. If nothing escapes, inflate the expansion tank with a car air pump to the pressure on the type plate.

      Operator/Customer Service
      Check the outdoor thermostat
      Check the function.
      Operator
      Check the recirculation fan
      Check the function.
      Operator
      Check the hot air blower.
      Are the controllers set correctly? (see section "Settings / Hot air blower").
      Operator
      Check frost protection with water loss
      Switch on the frost protection pump (see chapter "Manual interventions"). Check that at least 0.5 l/min of water comes out of each manual trigger gun, readjust the pressure reducer if necessary.
      Operator
      Check the emergency frost protection
      Turn the main switch to position “0”. Check that at least 0.5 l/min of water comes out of each manual trigger gun, readjust the pressure reducer if necessary.
      Operator
      Clean the flow-through vessel
      Recommendation: Schedule this semi-annual maintenance work before the start of the frost period.
      Customer Service
      Measure the burner
      Daily
      Check the high-pressure hoses,
      Check the foam hoses (for 2-WZ version)
      Examine the high-pressure hoses for mechanical damage such as abrasion damage, visible hose fabric, kinks and cracked rubber. Replace damage high-pressure hoses.
      Operator
      Check the washing brushes.
      Check the washing brushes for damage, soiling and wear. Replace bristles that are shorter than 30 mm. In winter at temperatures below –5 °C, check for ice formation and lock the foam wash if necessary. Replace the combination spray lance with a high-pressure spray lance for this.
      Operator
      Check the information notices at the washing station.
      Check that the user information notices are present and legible.
      Operator
      Check the washing station lighting
      Check the function of the washing station lighting, replace defective lamps.
      Operator
      Check the spray lances
      Check for tightness, replace the O-ring if necessary. Nozzle protection and grip tube OK? Replace if necessary.
      Operator
      Check the high-pressure guns
      Check for tightness, replace the O-ring if necessary. Is the high-pressure hose rotatable and the lever smooth-running? Lubricate if necessary (see section "Maintenance work").
      Operator
      Check the tool storage trough
      Check from the outside for foreign bodies and dirt. Remove coarse contamination.
      Operator
      Check the detergent filling level.
      Check the filling level and top up if necessary.
      Operator
      Emptying the coin box
      Open the coin acceptor door and empty the coin box.
      Operator
      daily at first, later according to experience
      Check the fuel tank filling level
      Is the heating oil supply sufficient until the next inspection? Take into account increased consumption due to frost protection devices. Lack of fuel leads to failure and damage to the system.
      Operator
      Empty the compressor
      Drain the condensation water from the compressor's pressure tank.
      Operator
      For systems with frost protection: Daily in the case of frost
      Check the frost protection devices.
      Are the hot air blowers in operation (also in the ABS fuel tank, option)?
      Operator
      Clean the frost protection pump filter
      Clean the filter and re-insert.
      Operator
      After 40 operating hours or weekly
      Check the leak-tightness of the system
      Check pump and line system for leaks. Contact Customer Service when oil is present under the high-pressure pump or when more than 3 drops of water per minute escape from the high-pressure pump during operation.
      Operator
      Check the oil level
      Milky oil indicates water in the oil. Contact customer service.
      Operator
      Check the oil level of the high-pressure pumps
      The oil level must lie between the MIN and MAX marks, otherwise refill with oil.
      Operator
      Checking detergent filter
      Visually check the high-pressure jet for the presence of detergent, clean detergent filter if necessary.
      Operator
      Check for correction function
      Checking the functionality of all washing programs
      Operator
      Check the salt supply in the salt tank
      Is the salt level above the water level? Top up the softening salt if necessary.
      Operator
      Check the residual hardness of the softened water
      Remove water from the hot water float tank and determine the residual hardness with test set B (order no. 6.768-003). Target value: Less than 3 °dH.
      Operator
      Check residual chlorine content after active carbon filter
      This test is only necessary if the chlorine content in the fresh water is above 0.3 mg/l. Take a water sample between the active carbon filter and the RO membrane. Determine the residual chlorine content. If the residual chlorine content of the water sample exceeds 0.1 mg/l, replace the active carbon filter.
      Operator
      Briefly switch on the washing station heater
      Activate the frost protection pump as described for "Controller/menu Service".
      Operator
      Clean the outside of the housing (stainless steel and plastic)
      Mix a 10% solution of the "Washing hall and tile cleaner RM 841" detergent, apply to the surfaces, allow to react for approx. 2 to 3 minutes, do not allow to dry. After the contact time, rinse thoroughly with the high-pressure jet.
      Operator
      Mix a 20% solution of "Washing Hall and Tile Cleaner RM 841" detergent, apply to the surface and allow to react for approx. 2 to 3 minutes. After the contact time, clean the surfaces with a damp pad or microfibre cloth and then rinse thoroughly with a high-pressure jet. If desired, the large surfaces can be wiped off with a rubber squeegee.
      Operator
      Cleaning the splash guard tarpaulins
      Mix a 10% solution of the "Washing hall and tile cleaner RM 841" detergent, apply to the surfaces, allow to react for approx. 2 to 3 minutes, do not allow to dry. After the contact time, rinse thoroughly with the high-pressure jet.

      ATTENTION

      Risk of damage

      Solvents and detergents containing solvents can damage the splash guard tarpaulins.

      Do not clean the splash guard tarpaulins with solvents or detergents containing solvents.

      Operator
      Maintain the casing exterior (stainless steel)
      Treat with stainless steel care product as required.
      Operator
      weekly during frost
      Check the heating ABS fuel oil tank (option)
      Below 3 °C, check whether the trace heating of the fuel oil line between the heating oil tank and SB MB is warm.
      Operator
      Once, 1 month after initial startup
      Changing the WSO fine filter
      Shut off the fresh water inlet, unscrew the filter cup, replace the filter insert, refit the new filter insert and filter cup, open the fresh water inlet.
      Operator
      After 80 operating hours or fortnightly
      Clean and preserve the stainless steel parts of the housing.
      Remove dirt residues and deposits. Preserve parts with stainless steel care oil.
      Operator
      After 200 operating hours or monthly
      Check the operating pressure of the high-pressure pumps
      The pressure gauge must indicate 9...10 MPa (90...100 bar). Otherwise, rectify the fault according to the information in the section "Help with faults".
      Operator
      Check the antifreeze water quantity
      Target value: approx. 0.5 l/min per washing tool.
      Water volume greater: Replace the node piece in the high-pressure gun.

      WARNING

      Risk of injury, risk of damage

      The high-pressure gun can move uncontrollably and cause injuries or damage if the frost protection water volume is too high.

      Be sure to replace the node piece in the high-pressure gun if the frost protection water quantity is too high.

      Water quantity smaller: Clean the frost protection pump filter, clean the sieve in the throttle, flush the pipe, check the direction of rotation of the pump.
      Operator
      Clean the detergent filter in the detergent container
      Remove the filter and rinse thoroughly with clean water.
      Operator
      Cleaning the filter
      Clean the filter for frost protection circuit water.
      Operator
      Clean the storage troughs
      Clean the tool storage troughs.
      Operator
      Checking the salt tank
      Check the water level (approx. 5...25 cm above the sieve plate).
      Operator
      Check for deposits, empty if necessary, clean, refill with softening salt and put back into operation. Danger of malfunctions. When topping up with softening salt, use only the softening salt in tablet form listed in the chapter 'Accessories'.
      Operator
      Clean the burner
      • Clean the sight glass for flame monitoring (see section "Maintenance work").

      • Clean and check the ignition electrodes.

      Operator
      Lubricate the ceiling boom
      Lubricate the grease nipple with a grease gun (grease 6.288-055.0).
      Operator
      Lubricate the door hinges.
      Lubricate the hinges with grease (order no.: 6.288-072).
      Operator
      Preserve the locks of the doors
      Spray care agent (order no.: 6.288-116) into the locks.
      Operator
      Quarter-yearly
      Cleaning the coin slot
      Open the coin acceptor door. Clean the coin slot (see section "Maintenance work").
      Operator
      Check the time setting
      Check the time and date set on the controller and correct if necessary.
      Operator
      After 1000 operating hours or half-yearly
      Check the pump heads.
      Replace the valves completely if the valve discs are severely damaged.
      Customer Service
      Replace the oil in the high-pressure pump.
      See Maintenance work.
      Operator
      Clean the flow-through vessel
      Clean soot and scale from the heating coil.
      Customer Service
      Measure the burner
      Measure the exhaust gas values, clean and adjust the burner if necessary.
      Customer Service
      Changing the WSO fine filter
      Shut off the fresh water inlet, unscrew the filter cup, replace the filter insert, refit the new filter insert and filter cup, open the fresh water inlet.
      Operator
      Annually before the frost period
      Cleaning the filter in the Power foam nozzle (option)
      See "Cleaning the frost protection/Power foam nozzle". Determine the following cleaning intervals according to experience.
      Operator
      Annually
      Safety check
      Safety check according to the directives for liquid jet cleaners/accident prevention guideline.
      Customer Service
      System maintenance
      Maintenance contract with replacement of all wear parts.
      Customer Service
      Check the temperature controller
      Check the function of both temperature controllers.
      Customer Service
      Changing the filter inlay of the active carbon filter WSO
      Close the stop valve for fresh water (provided by the customer), unscrew and rinse out the filter cup, replace the filter inlay with a new one, refit the filter inlay and the filter cup, open the stop valve for fresh water and start up the system.
      Operator/Customer Service
      Check the RO pump
      Inform Customer Service. Check characteristic curve (flow rate and pressure).
      Customer Service
      Gas burner maintenance
      Have maintenance work carried out by the burner manufacturer's Customer Service.
      Every 5 years or as required
      Cleaning the fuel tank
      Pump out the remaining fuel. Empty the sediment and dispose of it. Clean the inside of the tank.
      Tank cleaning service

      Maintenance work

      Drain the condensation water from the compressor

      1. Hold the condensate drain valve over a shaft or collecting container.


        1. Condensate drain valve
      2. Open the condensate drain valve and drain the condensate.

      3. Close the condensate drain valve.

      Grease the high pressure gun

      1. Unscrew the spray lance.

      2. Unscrew the 6 screws.


        1. Screw
        2. Handle bowl half
        3. Node piece
        4. Needle bearing
        5. O-ring
        6. Pipe / handle bowl contact surface
        7. High-pressure hose
      3. Remove the handle bowl half.

      4. Fill the chamber for the needle bearing in the handle bowl half with grease.

      5. Grease the needle bearing and the O-ring.

      6. Grease the pipe / handle bowl contact surface.

      7. Screw the handle bowl halves back together.

      Clean the sight glass for flame monitoring

      1. Release the fuel line.

      2. Pull the light sensor sideways out of the holder.


        1. Screw
        2. Nozzle holder
        3. Light sensor
        4. Cover
        5. Sight glass
        6. Baffle
      3. Unscrew the 3 screws.

      4. Remove the cover with the holder for the light sensor.

      5. Remove the baffle plate from the nozzle holder.

      6. Clean the sight glass.

      7. Reassemble the parts in reverse order.

      Clean the fuel pump filter

      1. Shut off the oil supply line.

      2. Unscrew the filter casing.


        1. Fuel pump
        2. Filter casing
      3. Clean the filter with compressed air.

      4. Install the fuse holder in the reverse order.

      5. Open the oil supply line.

      Oil change

      WARNING

      Danger of burns

      The high-pressure pump and the engine oil are hot and cause burns if touched.

      Allow the high-pressure pump to cool down for 15 minutes before changing the oil.

      Note

      Old oil may only be disposed of at designated collection points. Please dispose of any old oil at these locations. Polluting the environment with old oil is punishable by law.

      1. Place a suitable oil collection container under the oil drain screw.


        1. Oil drain screw
        2. Oil tank
        3. Cover
      2. Remove the oil tank cap.

      3. Unscrew the oil drain screw and catch the escaping oil.

      4. Replace the sealing ring and screw in and tighten the oil drain screw.

      5. Slowly fill with new oil until the "MAX" marking on the oil tank.

      6. Fit the oil reservoir cap.

      7. Dispose of the old oil in an environmentally friendly manner or hand it over to an authorised collection point.

      Cleaning the coin slot

      1. Open the device door.

      2. Open the coin acceptor.


        1. Coin acceptor
      3. Clean the coin track with a damp cloth with washing-up liquid.

      Electrode setting

      The correct setting of the ignition electrodes is important for the function of the burner. The setting dimensions are shown in the drawing below.


      1. Ignition electrode

      Manual regeneration of base exchanger WAT--SE 220/255B

      1. Start the regeneration via the controller (see "Controller/Service menu").

      Manual regeneration of base exchanger WAT-S 202

      1. Press in the programme button and turn the camshaft anticlockwise until the arrow on the programme button points to "Salting + washing".


        1. Programme button

      Troubleshooting guide

      DANGER

      Risk of injury

      Danger of death from electric shock.

      Switch off the device at the on-site main trigger and secure against being switched on again before working on the device.

      Allow only qualified electricians to work on electrical components of the system.

      WARNING

      Risk of injury

      A high pressure water jet can escape from damaged parts and cause injuries.

      Depressurise the system by turning the trigger to "0/OFF" and then open the high-pressure guns until the pressure has been released from the system.

      WARNING

      Danger of burns

      Some components of the system become hot during operation and can cause burns if touched.

      Allow the system to cool down before touching the following components: Exhaust pipe and exhaust opening, burner with booster heater, cylinder head of the high-pressure pump, high-pressure hose.

      1. Switch off the on-site main switch and secure it against being switched on again.

      2. Disconnect the water supply.

      Who is permitted to eliminate faults?

      Operator: Work labelled with "Operator" may only be performed by instructed persons capable of operating and maintaining high-pressure systems.

      Qualified electrician: Work labelled with "Electrician" may only be performed by qualified electricians.

      Customer Service: Work labelled with "Customer service" may only be performed by KÄRCHER customer service technicians or KÄRCHER-authorised technicians.

      Customer Service of the burner manufacturer: Faults on the gas burner may only be repaired by the burner manufacturer's Customer Service.

      Current errors, faults and events

      If critical errors, fault messages or events are present, the start screen automatically changes to the message view after approx. 1 minute.

      A pending message is indicated on the controller by an Attention symbol in the upper right corner.


      1. Display for existing messages

      Message displays


      1. Message category display:
        • red: critical error. Depending on the error, the system reacts as follows:

          The system goes into emergency operation.

          One or more washing stations are locked out.

          The entire system is locked out.

        • Yellow: Fault; the system can continue operating

        • green: Event; information for the operator

      2. Error description
      3. Information on the possible cause and correction of the error.Display of error number and date and time when the error occurred.
      4. Button to acknowledge the error.

        Note

        If the button is greyed out, the error is still present and cannot be acknowledged.

        If the button has a yellow background, the fault has been rectified and the error can be acknowledged.

      5. Scroll bar to show how long the current message has been displayed already.

        Note

        The view switches to the next screen automatically after approx. 2-3 seconds. The progress bar has then finished.

      6. Current message number/total number of messages display.
      7. Buttons to manually scroll forward and backward through the different message views.

      Example fault display


      Example event display

      Faults indicated by the controller

      Note

      Only faults that can be rectified by the operator are listed here.

      In case of faults that are not described here: Acknowledge the message. If the fault occurs again, inform Service.

      Error number
      Cause
      Rectification
      F0103
      Malfunction oil separator / recycling
      Check or empty external oil separator / Check recycling system
      F0105
      Motor circuit breaker of high-pressure pumps has tripped
      Reset motor circuit breaker. If the fault occurs again, inform Service
      F0107
      Air pressure switch signals no pressure
      Check compressor and compressed air lines
      F0113
      Motor circuit breaker / automatic circuit breaker frost protection
      Reset motor circuit breaker or automatic circuit breaker. If the fault occurs again, inform Service
      F0114
      Hot water temperature too low
      Washing station heater has been turned off, Check hot water generator and hot water circuit
      F0115
      Motor circuit breaker of foam hose heater
      Reset motor circuit breaker. If the fault occurs again, inform Service
      F0116
      Motor circuit breaker of stations
      Reset motor circuit breaker. If the fault occurs again, inform Service
      F00170
      HP pump 1 overcurrent
      Current consumption of HP pump too high Acknowledge fault. If the fault occurs again, inform Service.
      F00174
      HP pump winding protect.contact 1
      Acknowledge the error. If the fault occurs again, inform Service.
      F00176
      HP pump 1 oil level too low
      Refill oil. Acknowledge malfunction
      F0191
      Coin signal remote control 1
      At mechanical coin acceptor check the microswitch
      F0210
      HP pump 2 overcurrent
      Current consumption of HP pump too high Acknowledge fault. If the fault occurs again, inform Service.
      F0214
      HP pump winding protect.contact 2
      Acknowledge the error. If the fault occurs again, inform Service.
      F0216
      HP pump 2 oil level too low
      Refill oil. Acknowledge malfunction
      F0231
      Coin signal remote control 2
      At mechanical coin acceptor check the microswitch
      F0250
      HP pump 3 overcurrent
      Current consumption of HP pump too high Acknowledge fault. If the fault occurs again, inform Service.
      F0254
      HP pump winding protect.contact 3
      Acknowledge the error. If the fault occurs again, inform Service.
      F0256
      HP pump 3 oil level too low
      Refill oil. Acknowledge malfunction
      F0271
      Coin signal remote control 3
      At mechanical coin acceptor check the microswitch
      F0290
      HP pump 4 overcurrent
      Current consumption of HP pump too high Acknowledge fault. If the fault occurs again, inform Service.
      F0294
      HP pump winding protect.contact 4
      Acknowledge the error. If the fault occurs again, inform Service.
      F0296
      HP pump 4 oil level too low
      Refill oil. Acknowledge malfunction
      F0311
      Coin signal remote control 4
      At mechanical coin acceptor check the microswitch
      F0570
      Hot water shortage
      Check the hot water supply
      F0571
      Hot water overtemperature
      Acknowledge the error. If the fault occurs again, inform Service.
      F0574
      Oil stoker malfunction
      Press the Reset button on the oil-firing unit
      F0575
      Exh. gas thermostat triggered
      Press the Reset button on the exhaust gas thermostat
      F0576
      No flow detected by flow monitor
      Acknowledge the error. If the fault occurs again, inform Service.
      F0577
      Flow monitor is defective
      Acknowledge the error. If the fault occurs again, inform Service.
      F0578
      Automatic hot water circuit-breaker
      Reset automatic circuit-breaker. If the fault occurs again, inform Service
      F5081
      Hot water circ. pump motor circuit breaker
      Reset motor circuit breaker. If the fault occurs again, inform Service
      F0584
      Washing station heater circ. pump motor circuit breaker
      Reset motor circuit breaker. If the fault occurs again, inform Service
      F0586
      On-site heating
      Check on-site heating system
      F0587
      Water temperature above 60 °C.
      Water temperature of external hot water supply above 60 °C. Reduce the water supply temperature.
      F0610
      Softener bottle regeneration has failed.
      Hardness sensor indicates hard water after regeneration. Refill salt, acknowledge fault
      F0612
      Osmosis tank running dry
      Have the tank filled up to the empty osmosis tank level switch (maximum switch-on delay of 15 minutes)
      F0613
      Osmosis tank level switch
      Empty and full osmosis tank level switches switch simultaneously.. Check level switch.
      F0614
      Osmosis tank level switch
      Bottom and full osmosis tank level switches switch simultaneously. Check level switch.
      F0615
      Water softening no water pressure
      Check the water supply
      F0617
      On-site water softening and osmosis system
      Check on-site water softening and osmosis system
      F0650
      Vacuum cleaner 1 / button 1 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0651
      Vacuum cleaner 1 / button 2 jammed
      Start button/vacuum cleaner station selection button is jammed
      Ff0660
      Vacuum cleaner 2 / button 1 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0661
      Vacuum cleaner 2 / button 2 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0670
      Vacuum cleaner 3 / button 1 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0671
      Vacuum cleaner 3 / button 2 jammed
      Start button/vacuum cleaner station selection button is jammed
      F680
      Vacuum cleaner 4 / button 1 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0681
      Vacuum cleaner 4 / button 2 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0690
      Vacuum cleaner 5 / button 1 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0691
      Vacuum cleaner 5 / button 2 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0700
      Vacuum cleaner 6 / button 1 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0701
      Vacuum cleaner 6 / button 2 jammed
      Start button/vacuum cleaner station selection button is jammed
      F0720
      Wheel cleaner pump overcurrent
      Current consumption of pump too high. Acknowledge fault. If the fault occurs again, inform Service.
      F0740
      Micro-emulsion pump overcurrent
      Current consumption of pump too high. Acknowledge fault. If the fault occurs again, inform Service.
      F0750
      Intensive foam pump overcurrent
      Current consumption of pump too high. Acknowledge fault. If the fault occurs again, inform Service.

      Faults that are not displayed

      Malfunctions in the hot water circuit

      Malfunction
      Possible cause
      Rectification
      By whom
      Water shortage in the hot water float tank
      Water inlet blocked
      Open the stop valve for fresh water.
      Operator
      Fine filter of fresh water in water treatment is contaminated
      Clean or replace the filter inlay.
      Operator
      Float valve in the hot water float tank does not open
      Check the float valve, repair if necessary.
      Operator
      Water shortage safeguard in the hot water float tank is stuck or defective
      Check the water shortage safeguard, replace if necessary.
      Operator
      Hose line burst or loosened
      Check the hose lines, replace if necessary.
      Operator
      Pump disconnection from mains (optional) not working
      Check the voltage supply.
      Customer Service
      Check the pump.
      Customer Service
      Water temperature too low / too high
      Thermostat defective
      Check the thermostat, replace if necessary.
      Customer Service
      The hot-water generator does not start or stops heating
      Flow monitor defective (not with electrically heated device)
      Check the flow monitor, clean it, replace it if necessary.
      Customer Service
      Washing water circuit is calcified
      Check the water treatment, descale the circuit.
      Customer Service
      Air in the hot water circulation pump
      Vent the pump at the venting screw.
      Operator
      Rotation direction of the hot water circulation pump is wrong
      Check the rotation direction, change if necessary.
      Customer Service
      Thermostat defective
      Check the thermostat, replace if necessary.
      Customer Service
      Protection for hot water circulation pump defective
      Check the protection, replace if necessary.
      Customer Service
      Motor protection switch for hot water circulation pump has tripped because the circulation pump is blocked or the pump is defective
      Check the circulation pump, repair or replace if necessary.Reset the motor protection switch.
      Customer Service

      Malfunctions on the washing station heater

      Malfunction
      Possible cause
      Rectification
      By whom
      Circulation pump for washing station heater is out of operation
      Temperature in the hot water tank below 10 °C (malfunction indicator "F0144").
      Locate and rectify the fault in the hot water circuit.
      Operator/Customer Service

      Burner malfunctions with oil-fired devices

      Malfunction
      Possible cause
      Rectification
      By whom
      Oil firing malfunction (automatic oil firing unit) in the electrical box of the burner controller was triggered)
      No ignition spark present (visible through the sight glass in the burner cover)
      Check electrode setting, ignition transformer and ignition cable. Clean electrodes, replace defective parts. Then press the release button of the automatic oil firing unit.
      Customer Service
      Sight glass for flame monitoring is dirty
      Clean the sight glass for flame monitoring (see section "Maintenance work"). Then press the release button of the automatic oil firing unit.
      Operator
      Light sensor for flame monitoring is not in holder or defective
      Reattach or replace the light sensor. Then press the release button of the automatic oil firing unit.
      Operator, Customer Service
      Fuel oil level too low
      Refill the fuel tank. Then press the release button of the automatic oil firing unit.
      Operator
      No flame due to a shortage of fuel
      Clean the fuel filter on the fuel pump. Then press the release button of the automatic oil firing unit.
      Operator
      Clean the fuel nozzle and replace if necessary. Then press the release button of the automatic oil firing unit.
      Operator
      Check the fuel solenoid valve, the fuel pump and the coupling.
      Customer Service
      No flame due to a shortage of air
      Check the collar on the blower for damage and tight fit of the straps. Then press the release button of the automatic oil firing unit.
      Operator
      The blower is defective, replace it. Then press the release button of the automatic oil firing unit.
      Customer Service
      Strong smoke development during start-up and operation
      Ignition electrode lies in the fuel jet
      Check and correct the electrode setting.
      Operator, Customer Service
      Fuel pressure incorrectly set (see section "Technical data")
      Check the fuel pressure, set it again if necessary.
      Customer Service
      Heating coil heavily sooted
      Dismantle the boiler and clean the heating coil.
      Customer Service
      Exhaust gas thermostat (S5) was triggered
      Washing water circuit is calcified
      Check the water treatment, descale the hot water circuit. Then press the exhaust gas thermostat release button.
      Customer Service
      Heating coil heavily sooted
      Dismantle the boiler and clean the heating coil. Then press the exhaust gas thermostat release button.
      Customer Service
      Burner is incorrectly set
      Correct the burner setting. Then press the exhaust gas thermostat release button.
      Customer Service

      1. Exhaust gas thermostat release button
      2. Unlocking button for automatic oil firing unit
      3. Burner controller electrical box

      Burner malfunctions with gas-fired devices

      Malfunctions on the gas burner may only be repaired by authorised specialist personnel of the burner manufacturer.

      Coin slot malfunctions

      Malfunction
      Possible cause
      Rectification
      By whom
      All coin acceptors reject all coins.
      Main switch switched off.
      Turn the main switch to "1".
      Operator
      Time or operating times incorrectly set. Night-time operation lock active.
      Check the settings at the controller.
      Operator
      Water shortage
      Check the water supply.
      Operator
      The motor circuit breaker of the high-pressure pump has triggered.
      Reset the motor circuit breaker. Search for the cause if this occurs repeatedly.
      Operator
      A single coin acceptor rejects all coins.
      Coin acceptor dirty.
      Clean the coin slot (see section "Maintenance work").
      Operator
      Overcurrent at the high-pressure pump.
      Acknowledge the error at the controller.
      Operator

      Malfunctions on the high-pressure pump

      Malfunction
      Possible cause
      Rectification
      By whom
      Uneven water jet on the high-pressure gun
      High-pressure nozzle clogged
      Replace the high-pressure nozzle.
      Operator
      Water supply volume too low
      Check the water supply volume (see "Technical data").
      Operator
      Suction hose kinked
      Check the suction hose.
      Operator
      Reduced pressure at the high-pressure pump
      High-pressure nozzle worn out
      Replace the high-pressure nozzle.
      Operator
      Incorrect high-pressure nozzle installed
      Replace the high-pressure nozzle (for size, see "Technical data").
      Operator
      Water supply volume too low
      Check the water supply volume (see "Technical data").
      Operator
      Flush the solenoid valve and check the solenoid valve water quality. Check the float valve.
      Customer Service
      High-pressure pump does not reach pressure
      High-pressure pump sucking air from an empty detergent tank
      Refill with detergent. Vent the suction line (if necessary, briefly squeeze the suction hose to the pump several times during operation to accelerate the venting process).
      Operator
      High-pressure line to washing station leaking
      Check the high-pressure line, replace if necessary.
      Operator, Customer Service
      Pressure relief valve incorrectly adjusted or leaking
      Check the pressure relief valve, repair.
      Customer Service
      High-pressure pump knocking, pressure gauge fluctuates greatly
      High-pressure pump sucking air
      Check the water and detergent suction lines for leaks.
      Operator
      Is the detergent container empty? (see above).
      Operator
      Vibration damper defective
      Replace the vibration damper.
      Operator
      Valve in the pump head defective or dirty
      Replace defective valves.
      Customer Service

      Malfunctions in the detergent supply

      Malfunction
      Possible cause
      Rectification
      By whom
      Insufficient or no detergent delivery
      Filter or hose clogged
      Clean the filter or the hose.
      Operator
      Detergent hose leaking
      Replace the hose.
      Operator
      Dosing pump incorrectly adjusted or defective
      Check the dosing pump setting.
      Operator
      Check the functionality of the dosing pump.
      Customer Service
      Condensation water in the dosing pump.
      Drain the condensation water from the compressor pressure tank.
      Operator

      Malfunctions on the wheel cleaner / intensive foam

      Malfunction
      Possible cause
      Rectification
      By whom
      Insufficient or no water/detergent delivery
      The sieve in the water input is contaminated
      Clean the sieve.
      Operator
      Nozzle insert in injector is clogged
      Clean the nozzle insert.
      Operator
      Throttle blocked in node piece
      Clean the parts.
      Operator
      Foamer clogged in the node piece
      Blow out the node piece with compressed air or replace the foamers.
      Operator, Customer Service

      1. Sieve

      1. Node piece
      2. High pressure input with check valve
      3. Throttle for wheel cleaner (0.6 mm) with check valve
      4. Throttle for intensive foam (1.3 mm) with check valve
      5. Compressed air input with check valve
      6. Foamer
      7. Check valve
      8. High pressure outlet

      Malfunctions on the compressor

      Malfunction
      Possible cause
      Rectification
      By whom
      Compressor switches on and off frequently.
      Condensation water in the pressure tank is too high.
      Drain the condensation water from the compressor pressure tank.
      Operator, Customer Service

      Malfunctions during dry foam production (option)

      Malfunction
      Possible cause
      Rectification
      By whom
      Foam quality is poor, foam too dry or too wet
      Detergent container empty
      Replace the container.
      Operator
      Suction filter dosing pump is clogged
      Rinse the filter with warm water.
      Operator
      Water supply is too low
      Restore the water supply, check the setting of the foam station pressure reducer (0.25 MPa (2.5 bar)).
      Operator
      Compressor does not supply air
      Check the compressor. Drain the condensation water from the compressor pressure tank.
      Customer Service
      Compressor is overheated
      After cooling down, the compressor automatically starts up again.
      Operator
      Pressure reducer of foam station is contaminated
      Clean the pressure reducer.
      Operator
      Solenoid valve for water/chemistry does not open
      Check voltage with a magnetic field tester, clean the solenoid valve, replace if necessary
      Operator, Customer Service
      The setting of the dosing valves for water/chemistry or air is incorrect
      Set to the standard setting (see chapter Operation and settings).
      Customer Service
      Incorrect detergent, detergent contaminated or old
      Change the detergent.
      Operator

      Malfunctions in the water treatment

      Malfunction
      Possible cause
      Rectification
      By whom
      Base exchanger does not regenerate
      No power supply.
      Check the power supply (fuse, plug, switch).
      Operator, Customer Service
      Hardness sensor is defective
      Check the hardness sensor, replace if necessary.
      Customer Service
      Base exchanger regenerates during operating time
      Clock was adjusted by power failure (option, only with WAT-S 202)
      Reset the time (see "Settings/Setting the WAT-S 202 base autoexchanger")
      Operator
      Water remains hard after regeneration
      Salt tank is empty.
      Refill softening salt, wait for brine formation (approx. 2 hours), start a manual regeneration. Never allow the salt level to fall below the water level in the salt tank.
      Operator
      Injector filter is clogged
      Clean the injector filter.
      Customer Service
      Water inflow to the salt tank is insufficient
      Check the brine filling time, clean the brine filling orifice if necessary.
      Customer Service
      Riser pipe is leaking
      Check the riser pipe and the pilot pipe.
      Customer Service
      Salt consumption is too high
      Too much water in the salt tank
      Check the salt consumption and salt quantity setting.
      Customer Service
      Incorrect salt quantity setting
      Pressure loss
      Deposits in the water supply
      Clean the water supply.
      Customer Service
      Deposits in the base exchanger
      Clean the valve and resin board.
      Customer Service
      Too much water in the salt tank
      Rinsing screen is blocked
      Clean the rinsing screen.
      Customer Service
      Injector is clogged
      Clean the injector and filter.
      Customer Service
      Foreign body in the brine valve
      Clean the brine valve, change the valve seat.
      Customer Service
      Power failure during brine filling
      Check the power supply.
      Customer Service
      Brine is not sucked in
      Water inlet pressure too low.
      Increase the water inlet pressure to at least 0.3 MPa (3 bar).
      Operator
      Rinsing screen is blocked
      Clean the rinsing screen.
      Customer Service
      Injector is clogged
      Clean the injector and filter.
      Customer Service
      Leak in the valve interior
      Replace the valve flaps.
      Customer Service
      Water is constantly in the drain, even after regeneration
      Valve does not perform cycles correctly
      Check the timer programme, replace the valve control if necessary.
      Customer Service
      Foreign body in the valve
      Remove the valve control, remove the foreign body, check the valve in all positions.
      Customer Service
      RO pump does not start
      Permeate buffer tank is full
      Wait until permeate is used up.
      Operator
      The “buffer tank full” level switch is faulty
      Check the level switch.
      Customer Service
      Start-up time of the controller is not yet finished
      Wait.
      Operator
      Pressure switch for water shortage was triggered
      Fine filter or active carbon filter is contaminated. Check both filters, replace the filter inlay if necessary.
      Operator
      Pressure switch has a water shortage fault
      Check the pressure switch, replace if necessary.
      Customer Service
      Base exchanger regeneration is running
      Wait for the end of the regeneration.
      Operator
      No softened water comes from the base exchanger
      Check the base exchanger.
      Operator, Customer Service
      Pump disconnection from mains (optional) not working
      Check the voltage supply. Check the pump.
      Customer Service
      RO pump only starts after several flushing cycles
      Water mains pressure too low
      Check the water mains pressure, if necessary open the supply valve completely.
      Operator
      Fine filter or active carbon filter is contaminated
      Check both filters, replace the filter inlay if necessary.
      Operator
      Permeate output is too low, buffer tank permeate is often empty
      Water supply temperature is too low
      Measure the temperature of the softened water and compare it with the technical data.
      Operator
      Operating pressure is too low
      Readjust the operating pressure.
      Customer Service
      Lime or mineral deposits on the filter surface of the RO membrane
      Descale the membrane, replace if necessary.
      Customer Service
      The buffer tank “full” level switch is faulty
      Check the level switch.
      Customer Service
      Bacteria or algae deposits on the filter surface of the RO membrane
      Rinse the membrane for a long time, replace if necessary. Note in the future: Water in drinking water quality, avoid long downtimes.
      Customer Service
      Stains on the car paint with Top-Care (permeate insufficiently demineralised)
      Mineral content of the softened water is too high
      Check the conductivity of the softened water.
      Customer Service
      Break in the RO membrane, defective sealing
      Replace seal or membrane. Check the conductivity.
      Customer Service
      Mixing permeate and softened water
      Compare the conductivity of permeate from the spray lance and water from the permeate buffer tank.
      Customer Service

      Malfunctions in the frost protection device (option)

      Malfunction
      Possible cause
      Rectification
      By whom
      Hot air blower not operating
      Hot air blower incorrectly adjusted.
      Check the settings of the hot air blower (see "Settings/Hot air blower").
      Operator
      Hot air blower is defective
      Replace the hot air blower.
      Customer Service
      Frost protection not operating
      Voltage supply has been interrupted.
      Check the power supply and ensure availability.
      Operator
      Outdoor temperature sensor is incorrectly mounted
      See section "Installing the system".
      Customer Service
      Spray lance, high-pressure gun and high-pressure hose are frozen
      Sieve with throttle is clogged (marked red)
      Open the screw connection. Clean the sieve. Check the throttle bore for free passage.
      Operator
      Frost protection pump filter is clogged
      Clean the filter and insert it again.
      Operator
      Washing station heater does not work during frost
      Outdoor temperature sensor is incorrectly mounted
      See section "Installing the system".
      Customer Service
      Heat exchanger or circulation pump is defective
      Check the heat exchanger, pump and pipe system, repair if necessary.
      Customer Service
      Burner malfunction
      Remedy the burner malfunction.
      Operator
      The washing station heater circulation pump motor circuit breaker was triggered
      Reset the motor circuit breaker, determine cause if repeated.
      Operator, Customer Service

      Technical data

      SB MB
      5/10-2
      9/12-2
      5/10-3
      9/12-3
      5/10-4
      9/12-4
      High-pressure module 608, 608fl
      Piece
      2
      1
      -
      3
      2
      1
      -
      4
      3
      2
      1
      -
      High pressure module 908
      Piece
      -
      2
      2
      -
      1
      2
      3
      -
      1
      2
      3
      4
      Electrical connection
      Voltage
      V/~/Hz
      400/3~/50
      Maximum permissible mains grid impedance
      Ohm
      0.301 + j 0.188
      Protection class version CAB (version SKID)
      IP X5 (IP X1)
      Connection output, oil/gas heated
      kW
      10
      17
      13
      13
      14
      16
      17
      16
      17
      19
      20
      22
      Connection output, electrically heated 24 kW
      kW
      36
      -
      39
      -
      -
      -
      -
      -
      -
      -
      -
      -
      Connection output, electrically heated 48 kW
      kW
      57
      59
      60
      60
      62
      63
      65
      63
      64
      66
      68
      69
      Pre-fuse, oil/gas heated
      A
      35
      35
      35
      35
      35
      50
      50
      50
      50
      50
      50
      50
      Pre-fuse, electrically heated 24 kW
      A
      80
      -
      80
      -
      -
      -
      -
      -
      -
      -
      -
      -
      Pre-fuse, electrically heated 48 kW
      A
      100
      100
      100
      100
      125
      125
      125
      125
      125
      125
      125
      125
      Connection output with frost protection, oil/gas heated
      kW
      15
      17
      18
      18
      20
      21
      23
      21
      22
      24
      25
      27
      Connection output with frost protection, electrically heated 24 kW
      kW
      39
      -
      42
      -
      -
      -
      -
      -
      -
      -
      -
      -
      Connection output with frost protection, electrically heated 48 kW
      kW
      63
      64
      66
      66
      67
      69
      70
      68
      70
      71
      73
      74
      Pre-fuse with frost protection, oil/gas heated
      35
      35
      50
      50
      50
      50
      50
      50
      50
      63
      63
      63
      Pre-fuse with frost protection, electrically heated 24 kW
      80
      -
      80
      -
      -
      -
      -
      -
      -
      -
      -
      -
      Pre-fuse with frost protection, electrically heated 48 kW
      100
      125
      125
      125
      125
      125
      125
      125
      125
      125
      125
      125
      Water connection
      Water pressure, dynamic
      MPa (bar)
      0.3...0.6 (3...6)
      Nominal width (DN)
      mm
      25
      Fresh water input amount/4. water type
      m3/h
      1.7
      2.0
      2.3
      2.2
      2.6
      2.9
      3.3
      2.7
      3.2
      3.5
      3.9
      4.2
      Input amount warm water by customer 2
      m3/h
      1.2
      1.5
      1.8
      1.8
      2.1
      2.4
      2.7
      2.4
      2.7
      3.0
      3.3
      3.6
      Tank content
      Hot water float tank
      l
      80
      Cold water float tank
      l
      2.5
      2 x 2.5
      Performance data
      Working pressure with supplied nozzle 1
      MPa (bar)
      approx. 10 (100) / approx. 10 (100) / approx. 12 (120)
      Working pressure for program hot wax, foam wash 1
      MPa (bar)
      approx. 3 (30) / approx. 10 (100) / approx. 4.5 (45)
      Nozzle size 1
      5004, 2504 / 5004, 2504 / 5006, 2507
      Recoil force of the trigger gun with supplied nozzle 1
      N
      17 / 17 /29
      Water consumption per washing station 1
      l/h (l/min)
      approx. 500 (8.3) / approx. 500 (8.3) / approx. 900 (15)
      Water consumption for program hot wax, foam wash 1
      l/h (l/min)
      approx. 250 (4.2) / approx. 500 (8.3) / approx. 450 (7.5)
      Hot water temperature max.
      °C
      60
      Hot water temperature for continuous operation, all high-pressure modules type 608 3
      °C
      about 55
      about 42
      about 30
      Hot water temperature for continuous operation, all high-pressure modules type 608fl 4
      °C
      about 28
      about 20
      about 16
      Hot water temperature for continuous operation, all high-pressure modules type 908 5
      °C
      about 40
      about 32
      about 22
      Hot water temperature for continuous operation, electrically heated 6
      °C
      53
      -
      38
      -
      -
      1 high-pressure module 608 / high-pressure module 608fl / high-pressure module 908
      2 for customer warm water supply the fresh water requirement decreases by the corresponding amount
      3 Water supply temperature +8°C, floor heating not in operation, burner power 64 kW
      4 Water supply temperature +8°C, floor heating not in operation, burner power 40 kW
      5 Water supply temperature +8°C, floor heating not in operation, burner power 72 kW (only oil burner)
      6 Water supply temperature +8°C, floor heating not in operation, electric heating capacity 24 kW
      Base exchanger
      Capacity
      °dH/m3
      220
      300
      220
      300
      Water hardness of softened water
      °dH
      0...0.3
      Salt tank, CAB
      l
      120
      150
      120
      150
      Salt tank, SKID
      l
      120
      200
      120
      200
      RO system
      Permeate capacity, min. (at 15 °C water temperature), CAB
      l/h
      200
      300
      200
      400
      300
      400
      Permeate capacity, min. (at 15 °C water temperature), SKID
      l/h
      200
      Operating pressure when new, max.
      MPa (bar)
      1.4 (14)
      Membrane desalination rate
      %
      98...99
      Water temperature range
      °C
      2...30
      Ambient temperature max.
      °C
      40
      Residual hardness inlet water
      °dH
      0...0.3
      Maximum permeate conductivity for stain-free drying
      μS/cm
      under 100
      Buffer tank permeate, CAB/SKID
      l
      280/700
      Miscellaneous
      Oil quantity of HP pump
      l
      0.7
      Oil type
      Hypoid SAE 90 (6.288-016.0)

      General

      Determined values in acc. with EN 60335-2-79
      Hand-arm vibration value
      High-pressure gun
      m/s2
      <2.5
      Spray lance
      m/s2
      <2.5
      Uncertainty K
      m/s2
      0.1
      Sound level LpA
      dB(A)
      65
      Uncertainty KpA
      dB(A)
      3
      Sound power level LWA + Uncertainty KWA
      dB(A)
      86
      Dimensions SB MB CAB
      Width
      mm
      2700
      Depth
      mm
      900
      Height
      mm
      2100
      Net weight, max. (with 30 kg packaging)
      kg
      1100
      Maximum weight
      kg
      1750

      Technical data

      SB MB
      5/10-2
      9/12-2
      5/10-3
      9/12-3
      5/10-4
      9/12-4
      High-pressure module 608, 608fl
      Piece
      2
      1
      -
      3
      2
      1
      -
      4
      3
      2
      1
      -
      High pressure module 908
      Piece
      -
      2
      2
      -
      1
      2
      3
      -
      1
      2
      3
      4
      Oil burner
      Heating capacity
      kW
      34.5
      50
      72
      Fuel consumption of heating oil (11.86kWh/kg)
      kg/h
      3.3
      4.5
      6.9
      Fuel nozzle
      0.85/60°
      1.25/60°
      1.75/60°
      Fuel pressure
      MPa (bar)
      1.025 (10.25)
      40 kW: 1.05 (10.5)
      64 kW: 1 (10)
      1.05 (10.5)
      Temperature difference of exhaust gas-air
      K
      170
      Exhaust gas loss with burner capacity below 50 kW (above 50 kW)
      %
      10 (9)
      Soot index
      0...1
      Fuel
      EL heating oil or diesel
      ABS fuel tank heating oil
      l
      60/700
      max. heatable washing stations (each approx. 15 m2)
      2
      3
      4
      3
      Gas burner
      Heating capacity
      kW
      34.5
      50
      max. 67
      Fuel consumption of natural gas (9.4 kWh/m3)
      m3/h
      4.1
      5.9
      7.6
      Fuel consumption of liquid gas (25.5 kWh/m3)
      m3/h
      1.5
      2.2
      2.8
      Nominal width of gas supply line
      Inches
      3/4
      Fuel pressure (gas pressure of supply line), natural gas *
      mbar
      >22
      Fuel pressure (gas pressure of supply line), liquid gas *
      mbar
      >50
      Temperature difference of exhaust gas-air
      °C
      approx. 200...230
      max. heatable washing stations (each approx. 15 m2)
      2
      3
      3
      Electrically heated 24 kW
      Heating capacity
      kW
      24
      -
      24
      -
      -
      -
      Operating temperature, max.
      °C
      60
      -
      60
      -
      -
      -
      Water temperature max.
      °C
      65
      -
      65
      -
      -
      -
      max. heatable washing stations (each approx. 15 m2)
      2
      -
      -
      -
      -
      -
      Electrically heated 48 kW
      Heating capacity
      kW
      48
      Operating temperature, max.
      °C
      60
      Water temperature max.
      °C
      65
      * depending on the local gas type, exact values are available from Customer Service
      For further technical data on the gas burner, see the burner manufacturer's operating instructions and data sheets

      Water type in washing programme

      Fresh water
      Softened water
      Permeate
      Processed water
      Warm
      Cold
      High-pressure Wash
      X
      O *
      X
      Foam Wash, wet foam
      O
      Foam Wash, dry foam
      X
      X
      Rinse
      X
      O
      X
      Hot wax
      X
      O *
      X
      Top care
      X
      X
      Dirt Loosening
      X
      O *
      X
      Micro Emulsion A
      X
      X
      Micro Emulsion B
      Insects Loosening
      X
      O *
      X
      Wheel cleaning A
      X
      X
      Wheel cleaning B
      X
      Intensive Foam
      X
      X
      Under-Chassis Wash
      X = Standard, O = Option, * processed water must be heated on site

      Warranty

      The warranty conditions issued by our sales company responsible apply in all countries. We shall remedy possible malfunctions on your device within the warranty period free of cost, provided that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site.

      You can find more detailed information at: www.kaercher.com/dealersearch

      Transport

      CAUTION

      Risk of injury, risk of damage

      Be aware of the weight of the device during transportation.

      1. When transporting in vehicles, secure the device against slipping and tipping over according to the applicable guidelines.

      Storage

      CAUTION

      Risk of injury and damage

      Be aware of the weight of the device during storage.

      Accessories and spare parts

      Only use original accessories and original spare parts. They ensure that the appliance will run fault-free and safely.

      Information on accessories and spare parts can be found at www.kaercher.com.

      Attachment kits

      Order no.
      Water filter G 1"
      6.761-284.0

      Test kits

      Order no.
      Test kit A, for determining the fresh water hardness
      6.768-004.0
      Test kit B, for determining the residual hardness of the softened water
      6.768-003.0
      Test kit C, for determining the residual chlorine content of the softened water and the fresh water
      6.548-066.0

      Operating materials

      Order no.
      Softener salt in tablet form
      6.287-016.0
      Engine oil Hypoid SAE 90
      6.288-016.0
      High-performance grease
      6.288-055.0
      Silicon grease
      6.288-028.0
      Lubricant lock
      6.288-116.0
      Stainless steel care agents
      6.290-911.0
      Moisture protection spray
      6.228-001.0

      Detergent

      Order no.
      Intensive dirt loosener CP930 ASF, 20 l
      6.295-515.0
      HP wash CP 935 ASF, 20 l
      6.295-517.0
      Active foam CP 940 ASF, 20 l
      6.295-519.0
      Thermo wax CP 945 ASF, 20 l
      6.295-521.0
      Top-Care CP 950 ASF, 20 l
      6.295-523.0
      HP wash RM 806, 20 l
      6.295-553.0
      Hot wax RM 820 ASF, 20 l
      6.295-428.0
      Foam cleaner RM 838 ASF, 20 l
      6.295-838.0

      Device maintenance

      Order no.
      Washing hall and tile cleaner RM 841, 20 l
      6.295-419.0
      Squeegee
      6.907-200.0
      Spray bottle 1 l
      6.394-374.0
      Detergent sprayer 5 l
      6.394-255.0
      Telescopic rod
      6.999-023.0
      Pad holder
      6.999-080.0
      White pads
      6.999-046.0
      Microfibre cloth, blue
      6.999-017.0
      Limescale remover, RM 100 ASF, RM 101 ASF

      Installing the system (for technical specialists only)

      Note

      The system may only be set up by:

      • KÄRCHER customer service technicians

      • Authorised KÄRCHER persons

      Preparation of the installation site

      WARNING

      Health risk due to exhaust gases

      Exhaust gases from gas or oil-fired systems are harmful to health.

      Position the system so that the exhaust gases do not escape near air inlets.

      Ensure sufficient ventilation at the installation site and dispose of the exhaust gases properly.

      The following requirements must be satisfied in order to correctly install the system:

      • Horizontal, level foundation according to separate drawing (request from KÄRCHER).

      • Electrical connection, see "Technical data".

      • Water connection, see the "Technical data".

      • For winter operation, sufficient insulation / heating of the water and fuel supply line.

      • Waste water manhole and proper waste water disposal.

      • Sufficient lighting at the washing station to ensure safe working conditions for the washing customers.

      Unpacking the system

      1. Unpack the system.

      2. Dispose of the packaging material for recycling.

      Align and set up the system

      1. Align the system on a level and horizontal installation site using the set screws on the base frame.

      Mounting the attachments

      Exhaust gas manifold

      1. Place the exhaust gas manifold on the roof from the outside.

      2. Secure the exhaust gas manifold from the inside with the enclosed screws.

      Cleaning tool

      1. Connect the high-pressure hose to the system.

      2. Connect the high-pressure hose to the high-pressure gun.

      3. Connect the spray lance to the high-pressure gun.

      4. Tighten all union nuts hand-tight.

      Water connection

      A category 5 system separator must be installed between the system and the drinking water network to isolate the system from the drinking water network. Locally applicable regulations must also be observed.

      Note

      Impurities in the inlet water can damage the system. Kärcher recommends using a water filter (see “Accessories”).

      ATTENTION

      Risk of damage

      Unsuitable water can damage the system.

      Only use water of drinking quality to supply the system. Observe the water quality requirements specified in the chapter "Intended use".

      1. Feed the supply hose through the system opening from below and connect it.

      For the connection values, see chapter "Technical data".

      4. Water type (option)

      When using a water distribution block 4. water type, processed water can also be used with certain washing programmes.

      Processed water quality requirements:

      • pH value: 6.5...9.5

      • Electrical conductivity: Conductivity of fresh water 1200 µS/cm, max. 2000 µS/cm

      • settleable substances: < 0.5 ml *

      • Filterable particles: < 50 µm **

      • Hydrocarbons: < 20 mg/l

      • Chloride: < 300 mg/l

      • Calcium: < 200 mg/l

      • Total hardness: < 28 °dH, < 50° TH, < 500 ppm (mg CaCO3/l)

      • Iron: < 0.5 mg/l

      • Manganese: < 0.05 mg/l

      • Copper: < 2 mg/l

      • Sulphate: < 240 mg/l

      • Active chloride: < 0.3 mg/l

      • Free of unpleasant odours

      * Sample volume 1 litre / settling time 30 minutes

      ** no abrasive substances

      Electrical connection

      DANGER

      Risk of injury from electric shock

      If the power supply is not set up correctly, users can be killed or injured by electric shock.

      Have the power supply set up by an experienced electrician.

      • The electrical connection must meet the requirements of IEC 60664-1.

      • The system must be protected by a fault current protection switch with a trigger current no greater than 30 mA.

      • A marked EMERGENCY OFF switch must be installed in the supply line of the system at an easily accessible location from which the entire system can be switched off.

      1. After connecting the system, check the direction of rotation of the hot water circulation pump and the washing station heater circulation pump (option).

      Fuel line to external fuel tank

      Note

      The maximum permissible negative pressure in the fuel line (measured between the fuel filter and fuel pump) is 0.4 bar.


      The negative pressure depends on:

      • the pipeline length

      • the suction height

      • the control panels, branches and angles in the suction line (dotted line in the diagram)

      • the pipeline cross-section

        Note

        From +4 C, EL heating oil precipitates paraffin, which accumulates on the inner wall of the pipe.

      • the viscosity of the heating oil (temperature-dependent)


      Measures against too high of negative pressure are:

      • Minimum inner pipe diameter 6 mm

      • short, preferably straight pipelines

      • In extreme cases, use a separate fuel line with feed pump

      • Preheat heating oil, provide suction line with trace heating

      • Maximum viscosity 4...6 cSt at 20 °C

      • If there is a risk of frost, use heating oil with additives (flow improvers) (winter fuel oil).

      Connect the washing station heater and start operation

      Note

      A prerequisite for the correct functioning of the washing station heater is that the washing station is designed by the customer in accordance with KÄRCHER's recommendations.

      1. Connect the on-site pipes of the washing station heater to the distributors in the device.

      2. Mount the outdoor temperature sensor:

        • protected from direct sunlight (north of the equator on the north side, south of the equator on the south side),

        • protected from warm walls,

        • protected from warm air currents.

      3. Connect the immersion pump for filling the washing station heater to the filling valve (on the red distributor).


        1. Flow line stop valve
        2. Filling valve
      4. Lay the return line from the filling valve of the blue distributor to the tank with frost protection solution.

      5. Open the flow stop valves and the filling valves.

      6. Pump frost protection mixture into the system for frost protection down to minus 25 °C.

      7. Switch on the floor heating pump (see chapter "Controller/Service menu").

      8. Carry out the filling process until there are no more bubbles in the return line.

      9. Close the return filling valve (on the blue distributor) and continue to fill in frost protection until the pressure gauge shows approx. 1.5 bar.

      10. Close the filling line stop valve.

      11. Let the underfloor heating pump run for at least another 15 minutes. If necessary, top up with frost protection until the pressure gauge shows 1.5 bar.

      12. Remove the hose, collecting and disposing of the remaining frost protection solution.

      13. Check the hose and pipe connections for leaks.

      14. Set the thermostatic mixing valve, see chapter "Settings/Washing station heater",

      Checking the oil level

      1. The oil level on all high-pressure pumps must be between the MIN and MAX marks on the oil tank.


        1. Cover
        2. Oil tank
      2. Cut off the tip of the oil tank cover on each high-pressure pump.

      Filling with operating materials

      1. Fill with operating materials as described in the section "Filling with operating materials".

      Note

      The softening salt is filled into the salt tank during the initial startup of the base exchanger. Therefore, do not add softening salt yet.

      Initial Start-Up

      1. Open the water inlet.

      2. Vent the hot water circulation pump by loosening the venting screw and then tightening it again.


        1. Venting screw
      3. Turn the main switch to "1".

      4. Vent the circulation pump frost protection by loosening the venting screw and then tightening it again.


        1. Venting screw

      Putting the base exchanger into operation (WAT-SE.../255B)

      Backwash

      1. Insert the overflow hoses of the base exchanger and salt tank into the on-site waste water pipe.

      2. Fill the salt tank with water (approx. 10 cm above the upper edge of the sieve). Do not add salt yet!

      3. Slowly open the fresh water stop valve and wait until the pressure tank has filled with water.

      4. Remove the cover of the control valve.

      5. Press the programme button and select the "Backwash" function by turning it in the direction of the arrow."


        1. Programme button

        Air and water escape through the waste water connection until the system is completely vented.

        Note

        Limit backwashing to the absolute minimum, otherwise the sensor measuring cell may be exhausted and a complete regeneration of the respective exchange tank will be necessary.

      6. Pull the suction sieve attached to the brine hose out of the guide tubes in the salt container.

      7. Press the valve flap NR1 (directly behind the programme unit) with a screwdriver.

        The air shutter valve fills and air escapes through the suction sieve.

      8. If no more air escapes from the suction sieve, release the valve flap.

      9. Reinsert the suction sieve into the guide tubes.

      Regenerate

      1. Press the programme button and select the "Salting+Washing" function by turning it in the direction of the arrow."

        The water level in the salt tank decreases continuously.

        Note

        If air forms in the air shutter valve before the salt container is empty (residual level with empty salt container approx. 7cm) and the ball floating in the air shutter glass falls down, the suction system must be vented.

      Filling / washing clean

      1. Press the programme button and select the "Fill+Wash clean" function by turning it in the direction of the arrow.

        The control valve automatically moves to the "Operation" function. The salt tank is filled with water.

      Filling the salt tank

      1. When the water level is correct, fill the salt tank with tablet salt according to DIN 19604 (see also chapter Accessories).

        After completion of this work, the system is ready for operation.

      2. Complete the initial startup of the base exchanger by carrying out a soft water check.

      Putting the RO system into operation

      Initial Start-Up

      1. Fill the membrane with tap water pressure (wet).

      2. Rinse the membrane for 10...20 minutes.

        (Foam development during this process is normal).

      Restarting

      1. Continue the rinse until no more bubbles are visible on the permeate flowmeter.

      Check pressure of wheel cleaner (option)

      1. Check the pressure of the detergent solution.

        Target value: 0.9...1.0 MPa (9...10 bar).

      2. If necessary, correct the pressure by turning the adjustment screw on the pump.


        1. Adjustment screw

      Check the system functionality

      1. Check the burner setting.

      2. Check all system functions.

      3. Check all the washing programmes at all the washing stations.

      4. Check the system for leaks and re-tighten screw connections if necessary.

      Putting the gas burner (option) into operation

      The initial startup of gas burner may only be carried out by authorised specialist personnel of the burner manufacturer.

      • The device must be connected to its own chimney.

      • The exhaust system must be carried out in accordance with local regulations and in consultation with the responsible master chimney sweep.

      Gas device with exhaust gas system that takes the combustion air from the installation room

      Type B23

      Gas device without flow protection, in which all parts of the exhaust gas path that are under excess pressure have combustion air flowing around them.

      The B23 installation opens up the possibility of connecting the device to a conventional single-exhaust-gas chimney in accordance with DIN 18160 and operating it as room air dependent. The prerequisite is that the chimney is suitable for the connection of condensing boilers (e.g. by refurbishing the chimney by inserting a stainless steel pipe).

      Dimension sheet variant CAB


      * SB MB standard

      ** SB MB comfort

      Dimension sheet variant SKID


      * SB MB standard

      ** SB MB comfort

      Dimension sheet variant SKID with attachment kit WSO


      Protocol for high pressure test

      System type:
      Manufacture no:
      Initial startup on:
      Test carried out on:
      Diagnosis:
      Signature
      Test carried out on:
      Diagnosis:
      Signature
      Test carried out on:
      Diagnosis:
      Signature
      Test carried out on:
      Diagnosis:
      Signature
      Test carried out on:
      Diagnosis:
      Signature

      Declaration of Conformity

      EU Declaration of Conformity

      We hereby declare that the machine described below complies with the relevant basic safety and health requirements in the EU Directives, both in its basic design and construction as well as in the version placed in circulation by us. This declaration is invalidated by any changes made to the machine that are not approved by us.

      Product: High-pressure cleaner

      Type: 1.070-xxx

      Currently applicable EU Directives

      2000/14/EC

      2006/42/EC (+2009/127/EC)

      2014/30/EU

      2009/125/EC

      2011/65/EU

      Commission Regulation(s)

      (EU) 2019/1781

      Harmonised standards used

      EN 60335-1

      EN 60335-2-79

      EN 55014-1: 2017 + A11: 2020

      EN 55014-2: 2015

      EN 61000-3-2: 2014

      EN 61000-3-3: 2013

      EN 62233: 2008

      EN IEC 63000: 2018

      Applied conformity evaluation method

      2000/14/EG: Annex V

      Sound power level dB(A)

      Measured: 86

      Guaranteed: 88

      The signatories act on behalf of and with the authority of the company management.


      Documentation supervisor:

      S. Reiser

      Alfred Kärcher SE & Co. KG

      Alfred-Kärcher-Str. 28 - 40

      71364 Winnenden (Germany)

      Ph.: +49 7195 14-0

      Fax: +49 7195 14-2212

      Winnenden, 2021/04/01

      Declaration of Conformity (UK)

      We hereby declare that the product described below complies with the relevant provisions of the following UK Regulations, both in its basic design and construction as well as in the version put into circulation by us. This declaration shall cease to be valid if the product is modified without our prior approval.

      Product: High-pressure cleaner

      Type: 1.070-xxx

      Currently applicable UK Regulations

      S.I. 2001/1701 (as amended)

      S.I. 2008/1597 (as amended)

      S.I. 2016/1091 (as amended)

      S.I. 2010/2617 (as amended)

      S.I. 2012/3032 (as amended)

      Commission Regulation(s)

      (EU) 2019/1781

      Designated standards used

      EN 60335-1

      EN 60335-2-79

      EN 55014-1: 2017 + A11: 2020

      EN 55014-2: 2015

      EN 61000-3-2: 2014

      EN 61000-3-3: 2013

      EN 62233: 2008

      EN IEC 63000: 2018

      Applied conformity assessment procedure

      S.I. 2001/1701 (as amended): Schedule 8

      Sound power level dB(A)

      Measured: 86

      Guaranteed: 88

      The signatories act on behalf of and with the authority of the company management.


      Documentation supervisor:

      S. Reiser

      Alfred Kärcher SE & Co. KG

      Alfred-Kärcher-Str. 28 - 40

      71364 Winnenden (Germany)

      Ph.: +49 7195 14-0

      Fax: +49 7195 14-2212

      Winnenden, 2021/04/01